Contents
OmniLink
Table of Contents
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Iii
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Cushion Control
Section Introduction
Counterbalance Control
Hydraulic Overload Control
Shut Height Control
2 Text Entry
Parameter Entry and Access Control
1 Numeric Entries
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2 Key or Password Mode
Access Control
1 Key Only Mode
6.1 RUN/PROG Key Switch Operation
3 Password Only Mode
4 Key and Password Mode
6 Access Control Operation
Example Password Entry Sequence
6.2 Password System Operation
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Installation Auto-Setup Module Installation
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Valve Systems
Type B Valve Configuration
Counterbalance Control Installation
Type C Valve Configuration
Auto-Counterbalance with Type a Integrated Valve
1 Counterbalance Pressure Transducer Mounting
2 Counterbalance Air Valve System Mounting
3 Counterbalance System Wiring
Cushion System Installation
2 Cushion Air Valve System Mounting
3 Cushion System Wiring
1 Cushion Pressure Transducer Mounting
1 Rotary Transducer Mounting
Hydraulic Overload System Installation
Slide Adjust System Installation
3 Linear Transducer Mounting
2 Rotary Slide Adjust Wiring
4 Linear Transducer Slide Adjust Wiring
Setting up the OmniLink 5000 for the Auto-Setup Module
Configuration
Example Air Configuration Screen
Configuring the Auto-Setup board
Air Pressure
Help
Air Slot
Hardware Detected
Display Weight As
Regulator setting
Max. Die Weight
Min. Die Weight
Max. Trip Point
Max. Cushion Force
Min. Cushion Force
Display Force As
Valve Type
Fault Time
Tolerance
Transducer Types
2 Configuring Slide Adjust Modules
Shut Height Units
Slide Slot
Shutheight
Pulse Time
Upper Limit
Lower Limit
Pulse Distance
Serious injury or death
2.1 Calibrating Linear Slide Adjust Systems
Lock Time
Or death
2.2 Calibrating Rotary Slide Adjust Systems
Resolver Turns
System may fail to calibrate
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Section Operation
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Actual Position
Slide Adjust Operation
Setpoint
MAN manual
Fault
1 Slide On, Manual, and Off Settings
Status
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Pressure Set
4 Slide Fault and Status
Die Weight Set
3 Manual Slide Movement
2 Pressure and Force Setpoints
1 Air System On, Manual, and Off Settings
Press Trip Set
Actual Pressure
Job Storage and Recall Issues
3 Air System Fault and Status
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Main Module Messages
Diagnostics Fault and Status Messages
Max. Press. Exceeded
Pressure Switch Low
Unable to Fill
Unable to Dump
Slide Adjust Fault Messages
Slide Adjust Status Messages
Moving Up
Auto-Adjusting
Waiting S/A Switch
Min Position Reached
Section A.1 Example Counterbalance Configuration
Section A.2 Example Cushion Configuration
Section A.3 Example Hydraulic Overload Configuration
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Section A.4 Example Linear Slide Adjust Configuration
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Section A.5 Example Rotary Slide Adjust Configuration
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Figure B.1 Typical Counterbalance Wiring Diagram
Appendix B Typical Wiring Diagrams
Figure B.2 Typical Cushion Wiring Diagram
Figure B.3 Conceptual Dual Resolver Mounting
Figure B.4 Typical Amci Dual Resolver Wiring Diagram
Figure B.5 Typical Gemco Dual Resolver Wiring Diagram
Figure B.6 Conceptual Linear Transducer Mounting
Figure B.7 Typical Gemco Linear Transducer Wiring
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Figure B.11 Typical Slide Air Motor Solenoid Wiring
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Figure C.1 Logic Module Firmware Chip Locations
Appendix C Installation Of OmniLink 5000 Firmware
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Must be done even if a LOX valve is opened in since
Section D.2 Valve Type a Lockout Procedure
Power is on
Section D.4 Valve Type C Lockout Procedure
Section D.3 Valve Type B Lockout Procedure
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Section E.2 Shut height Calibration Sheets
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Section F.3 5000-10C Rotary Shut Height Control Board
Section F.2 5000-10B Linear Shut Height Control Board
