Table of Contents

INTRODUCTION

 

About These Machines

3

Foreword

3

Capabilities

3

Features

3

Front View Identification

4

Model SB1024 Belt Housing &

 

Headstock Identification

5

Model SB1025/SB1026 Belt Housing &

 

Headstock Identification

6

SB1024 Machine Specifications

7

SB1025 Machine Specifications

9

SB1026 Machine Specifications

11

SAFETY

 

Understanding Risks of Machinery

13

Basic Machine Safety

13

Additional Milling Machine Safety

15

PREPARATION

 

Preparation Overview

16

Things You'll Need

16

Unpacking

17

Inventory

17

Cleaning & Protecting

18

Location

19

Electrical Installation

19

Lighting

19

Weight Load

19

Space Allocation

19

Physical Environment

19

Lifting & Moving

20

Using Eye Bolt

20

Using Lifting Web Straps

20

Leveling & Mounting

21

Leveling

21

Bolting to Concrete Floors

21

Assembly

22

Ball Handles

22

Knee Crank

22

Way Covers

23

Power Connection

24

SB1024 (220V)

24

SB1025 (220V 3-Phase)

24

SB1026 (220V)

24

Initial Lubrication

25

Test Run

25

Spindle Break-In

27

Inspections & Adjustments

27

OPERATION

 

Operation Overview

28

Control Panel

29

Table Movement

29

Graduated Index Rings

30

Table Locks

30

X-Axis Power Feed

31

Head Movement

32

Tilting Head

32

Rotating Head

33

Tramming Spindle

33

Ram Movement

36

Moving Ram Back-and-Forth

36

Rotating Ram

36

Setting Spindle Speed

37

Determining Spindle Speed

37

Setting Spindle Speed Range

37

Setting Spindle Speed

41

Downfeed Controls

43

Using the Coarse Downfeed Handle

43

Fine Downfeed Controls

45

Using the Fine Downfeed Handwheel

45

Using the Auto-Downfeed System

46

Spindle Brake

47

Loading/Unloading Tooling

48

Loading Tooling

48

Unloading Tooling

48

MAINTENANCE

 

Maintenance Schedule

49

Ongoing

49

Before Beginning Operations

49

Daily, After Operations

49

Monthly Maintenance Chart

50

Cleaning

51

Unpainted & Machined Surfaces

51

Lubrication

51

Quill

52

Table Ways (One-Shot Oiler)

52

Speed Range Bearing Sleeve (SB1024 Only)

53

Headstock Gearing

53

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Southbend SB1026, SB1025, SB1024 owner manual Table of Contents