Ram Parts List | Southbend SB1024, SB1026, SB1025 instruction

SB1024/SB1025/SB1026

P A R T S

For Machines Mfg. Since 8/09

Ram Parts List

REF	PART #	DESCRIPTION
501	PCAP31M	CAP SCREW M8-1.25 X 25
502	PRP90M	ROLL PIN 8 X 30
503	PSB10240503	GEAR 33T
504	PRIV001M	FLUTED RIVET 2 X 5MM STEEL
505	PSB10240505	HEAD ROTATION SCALE
506	PSB10240506	RAM ADAPTER
507	PSB10240507	INDICATOR PLATE
508	PSB10240508	WORM THRUST WASHER
509	PSB10240509	LOCK COLLAR
510	PSS02M	SET SCREW M6-1 X 6
511	PK36M	KEY 5 X 5 X 50
512	PSB10240512	HEAD TILT WORM
513	PSB10240513	HEAD TILT SCALE
514	PSB10240514	TILT LOCK BOLT
515	PW10M	FLAT WASHER 14MM
516	PR19M	EXT RETAINING RING 28MM

REF	PART #	DESCRIPTION
517	PSB10240517	TILT PIVOT STUD
518	PSB10240518	TILT LOCK BOLT BUSHING
519	PSB10240519	HEAD TILT WORM SHAFT
520	PSB10240520	LIFTING EYE BOLT 3/4-10
521	PSB10240521	RAM
522	PSB10240522	RAM GIB
523	PSB10240523	TURRET CLAMP BOLT
524	PSB10240524	RAM PINION SCREW
525	PSB10240525	TURRET
526	PSB10240526	RAM GIB ADJUSTMENT SCREW
527	PN08	HEX NUT 3/8-16
528	PSB10240528	RAM LOCK PLUNGER
530A	PSB10240530A LOCK LEVER ASSEMBLY
533	PSB10240533	RAM PINION
534	PSB10240534	RAM ROTATION SCALE
535	PSB10240535	TURRET BRACKET

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Southbend SB1024, SB1026, SB1025 owner manual Ram Parts List

Contents

42 Milling Machine Scope of Manual UpdatesCustomer Service Manual Feedback Table of Contents Parts Foreword FeaturesAbout These Machines Capabilities Front View Identiﬁcation Identification-front view Model SB1024 shown Model SB1024 Belt Housing Headstock Identiﬁcation Model SB1024 belt housing and headstock identification Model SB1025/SB1026 Belt Housing Headstock Identiﬁcation Model SB1024 42 Variable Speed Milling Machine Power Feed Machine Speciﬁcations Table Information Model SB1025 42 Milling Machine Power Feed 80, 140, 220, 325 RPM Model SB1026 42 Milling Machine Power Feed High Range of Spindle Speeds Basic Machine Safety Understanding Risks of Machinery F E T Y Additional Milling Machine Safety Preparation Overview Things Youll Need Unpacking Inventory Basic steps for removing rust preventative Cleaning & ProtectingBefore cleaning, gather the following Location Lifting & Moving To lift and move the mill Leveling Leveling & MountingBolting to Concrete Floors Ball Handles AssemblyTo install the ball handles Knee Crank Front way cover installed Way Covers SB1024 Power ConnectionSB1025 220V 3-Phase SB1026 To test run the machine Initial LubricationTest Run To test the X-axis power feed unit and table limit switch Spindle Break-In Inspections AdjustmentsTo perform the spindle break-in procedure Operation Overview A typical milling operation, the operator does the following Control Panel Table Movement Graduated Index Rings Table Locks Axis Power Feed To operate the X-axis power feed Head Movement Tilting Head Rotating Head Tramming Spindle To tram the spindle to the table Tools Needed Qty Place the parallel block directly under Rotating Ram Ram MovementMoving Ram Back-and-Forth Determining Spindle Speed Setting Spindle SpeedSetting Spindle Speed Range Setting SB1024 Spindle Speed Range Model SB1024 Spindle Speed Ranges Setting SB1025/SB1026 Spindle Speed Range Model SB1025 Spindle Speed Ranges Meshing Spindle & Spindle Clutch Setting Spindle Speed Setting SB1024 Spindle Speed Setting SB1025/SB1026 Spindle Speed F2/R2 Using the Coarse Downfeed Handle Downfeed Controls Manual Disengaged Position Auto-Downfeed Engaged Position Using the Fine Downfeed Handwheel Fine Downfeed Controls Using the Auto-Downfeed System To use the auto-downfeed system Spindle Brake = 0.006 in./rev = 0.0015 in./rev = 0.003 in./rev Unloading Tooling Loading/Unloading ToolingLoading Tooling Ongoing Maintenance ScheduleBefore Beginning Operations Daily, After Operations Month/Year Lubrication Unpainted & Machined Surfaces CleaningLubrication Quill Table Ways One-Shot Oiler Speed Range Bearing Sleeve SB1024 Only Headstock Gearing Ram Ways Power Feed GearsTo lubricate the power feed gears Head & Ram Rack & Pinion Gear Power feed ball handle removed Drive Gear Bevel Gear To clean out the coolant reservoir Cleaning Coolant ReservoirCleaning Hazards Machine Storage Lubrication section beginning on Adjusting Gibs Disconnect Mill from Power Before Adjusting the Gibs Adjusting Leadscrew Backlash Longitudinal Leadscrew Backlash Cross Leadscrew Backlash Ball handle, rings, and key removed from Cross leadscrew Symptom Possible Cause Possible Solution TR O U B L E S H O OTI N G Electrical Safety Instructions Wiring Overview Wiring Diagram Color KEY SB1024/SB1026 Electrical Box Box, See SB1024/SB1026 Electrical Components Control Panel Viewed From Behind See Figure SB1024/SB1026 Electrical Component Pictures Motor junction box SB1025 Electrical Box SB1025 Electrical Components SB1025 Electrical Component Pictures SB1025 Motor junction box Headstock Headstock Parts List Description Reverse Trip Ball Lever Quill SB1024 Gearbox SB1024 Gearbox Parts List Description SB1025/SB1026 Gearbox SB1025/SB1026 Gearbox Parts List SB1024 Belt Housing SB1024 Belt Housing Parts List SB1025/SB1026 Belt Housing SB1025/SB1026 Belt Housing Parts List CAM Ring Screw M6-1 X Ram Ram Parts List 668 Column, Knee, & Saddle Parts List Saddle GIB 709 Table Parts List Leadscrew NUT Bracket One-Shot Oiler C D E F G H SB1024/SB1026 Electrical Box & Control Panel Electrical Box SB1025 Electrical Box & Control Panel Control Panel Accessories SB1024 Head Machine Labels SB1024 Main Machine Labels 220V 1PH Label SB1025/SB1026 Machine Labels Page R R a N T Y Southbendlathe.com