Quill, Table Ways One-Shot Oiler | Southbend SB1026, SB1025, SB1024

SB1024/SB1025/SB1026

M A I N T E N A N C E

For Machines Mfg. Since 8/09

Failure to follow reasonable lubrication practices as instructed in this manual for the mill could lead to premature failure of the mill and will void the warranty.

Quill


Oil Type	Mobil Vactra 2 or ISO 68 Equivalent
Oil Amount		Fill Oil Cup
Check/Add Frequency		4 hrs. of Operation

Lift the oil cup cap shown in Figure 49 to add 10 drops of lubricant.

Table Ways (One-Shot Oiler)


Oil Type	Mobil Vactra 2 or ISO 68 Equivalent
Oil Amount		One Pull of Pump Handle
Check/Add Frequency		..........4–8 hrs. of Operation

The one-shot oiler is connected to a series of aluminum tubes that carry the lubricant to wear points along the table horizontal and vertical ways. After using the oiler pump handle shown in Figure 50, move the table through all paths of movement to evenly distribute the lubricant.

Use the sight glass on the side of the oiler to know when to re-fill the reservoir.

Quill Oil Cup

Figure 49. Quill oil cup location.

Reservoir Cap

Pump

Handle

Sight

Glass

Figure 50. One-shot oiler controls.

-52-

Image 54

Southbend SB1026, SB1025, SB1024 owner manual Quill, Table Ways One-Shot Oiler

Contents

42 Milling Machine Scope of Manual UpdatesCustomer Service Manual Feedback Table of Contents Parts Foreword FeaturesAbout These Machines Capabilities Front View Identiﬁcation Identification-front view Model SB1024 shown Model SB1024 Belt Housing Headstock Identiﬁcation Model SB1024 belt housing and headstock identification Model SB1025/SB1026 Belt Housing Headstock Identiﬁcation Model SB1024 42 Variable Speed Milling Machine Power Feed Machine Speciﬁcations Table Information Model SB1025 42 Milling Machine Power Feed 80, 140, 220, 325 RPM Model SB1026 42 Milling Machine Power Feed High Range of Spindle Speeds Basic Machine Safety Understanding Risks of Machinery F E T Y Additional Milling Machine Safety Preparation Overview Things Youll Need Unpacking Inventory Cleaning & Protecting Before cleaning, gather the followingBasic steps for removing rust preventative Location Lifting & Moving To lift and move the mill Leveling & Mounting Bolting to Concrete FloorsLeveling Ball Handles AssemblyTo install the ball handles Knee Crank Front way cover installed Way Covers SB1024 Power ConnectionSB1025 220V 3-Phase SB1026 Initial Lubrication Test RunTo test run the machine To test the X-axis power feed unit and table limit switch Inspections Adjustments To perform the spindle break-in procedureSpindle Break-In Operation Overview A typical milling operation, the operator does the following Control Panel Table Movement Graduated Index Rings Table Locks Axis Power Feed To operate the X-axis power feed Head Movement Tilting Head Rotating Head Tramming Spindle To tram the spindle to the table Tools Needed Qty Place the parallel block directly under Ram Movement Moving Ram Back-and-ForthRotating Ram Setting Spindle Speed Setting Spindle Speed RangeDetermining Spindle Speed Setting SB1024 Spindle Speed Range Model SB1024 Spindle Speed Ranges Setting SB1025/SB1026 Spindle Speed Range Model SB1025 Spindle Speed Ranges Meshing Spindle & Spindle Clutch Setting Spindle Speed Setting SB1024 Spindle Speed Setting SB1025/SB1026 Spindle Speed F2/R2 Using the Coarse Downfeed Handle Downfeed Controls Manual Disengaged Position Auto-Downfeed Engaged Position Using the Fine Downfeed Handwheel Fine Downfeed Controls Using the Auto-Downfeed System To use the auto-downfeed system Spindle Brake = 0.006 in./rev = 0.0015 in./rev = 0.003 in./rev Loading/Unloading Tooling Loading ToolingUnloading Tooling Ongoing Maintenance ScheduleBefore Beginning Operations Daily, After Operations Month/Year Lubrication Cleaning LubricationUnpainted & Machined Surfaces Quill Table Ways One-Shot Oiler Speed Range Bearing Sleeve SB1024 Only Headstock Gearing Ram Ways Power Feed GearsTo lubricate the power feed gears Head & Ram Rack & Pinion Gear Power feed ball handle removed Drive Gear Bevel Gear To clean out the coolant reservoir Cleaning Coolant ReservoirCleaning Hazards Machine Storage Lubrication section beginning on Adjusting Gibs Disconnect Mill from Power Before Adjusting the Gibs Adjusting Leadscrew Backlash Longitudinal Leadscrew Backlash Cross Leadscrew Backlash Ball handle, rings, and key removed from Cross leadscrew Symptom Possible Cause Possible Solution TR O U B L E S H O OTI N G Electrical Safety Instructions Wiring Overview Wiring Diagram Color KEY SB1024/SB1026 Electrical Box Box, See SB1024/SB1026 Electrical Components Control Panel Viewed From Behind See Figure SB1024/SB1026 Electrical Component Pictures Motor junction box SB1025 Electrical Box SB1025 Electrical Components SB1025 Electrical Component Pictures SB1025 Motor junction box Headstock Headstock Parts List Description Reverse Trip Ball Lever Quill SB1024 Gearbox SB1024 Gearbox Parts List Description SB1025/SB1026 Gearbox SB1025/SB1026 Gearbox Parts List SB1024 Belt Housing SB1024 Belt Housing Parts List SB1025/SB1026 Belt Housing SB1025/SB1026 Belt Housing Parts List CAM Ring Screw M6-1 X Ram Ram Parts List 668 Column, Knee, & Saddle Parts List Saddle GIB 709 Table Parts List Leadscrew NUT Bracket One-Shot Oiler C D E F G H SB1024/SB1026 Electrical Box & Control Panel Electrical Box SB1025 Electrical Box & Control Panel Control Panel Accessories SB1024 Head Machine Labels SB1024 Main Machine Labels 220V 1PH Label SB1025/SB1026 Machine Labels Page R R a N T Y Southbendlathe.com