709 | Southbend SB1024, SB1026, SB1025 guide

732A*

Available only as a set

	711	710	733
		734

738‡

713

730

705

733 743

			741
	729	711	707
	729		740
			740
		710

742

744

Table

For Machines Mfg. Since

737*

739*

731

8/09

735‡

709

736

732*

731

713

730

745

718

719

746

748

747

701

702

724

725 723

714‡

P A R T S

711

704A710

729

706

720

717

722

721 716 715

713

714A‡ Available only as a set

723A

712

711

704

709

708

710

-87-

707

725

705723

702 723A

701	724

705

706

704

704A

703

708

709

707

701

702

SB1024/SB1025/SB1026

Image 89

Southbend SB1024, SB1026, SB1025 owner manual 709

Contents

42 Milling Machine Customer Service UpdatesScope of Manual Manual Feedback Table of Contents Parts About These Machines FeaturesForeword Capabilities Identification-front view Model SB1024 shown Front View Identiﬁcation Model SB1024 belt housing and headstock identification Model SB1024 Belt Housing Headstock Identiﬁcation Model SB1025/SB1026 Belt Housing Headstock Identiﬁcation Machine Speciﬁcations Model SB1024 42 Variable Speed Milling Machine Power Feed Table Information Model SB1025 42 Milling Machine Power Feed 80, 140, 220, 325 RPM Model SB1026 42 Milling Machine Power Feed High Range of Spindle Speeds Understanding Risks of Machinery Basic Machine Safety F E T Y Additional Milling Machine Safety Things Youll Need Preparation Overview Inventory Unpacking Basic steps for removing rust preventative Cleaning & ProtectingBefore cleaning, gather the following Location To lift and move the mill Lifting & Moving Leveling Leveling & MountingBolting to Concrete Floors To install the ball handles AssemblyBall Handles Knee Crank Way Covers Front way cover installed SB1025 220V 3-Phase Power ConnectionSB1024 SB1026 To test run the machine Initial LubricationTest Run To test the X-axis power feed unit and table limit switch Spindle Break-In Inspections AdjustmentsTo perform the spindle break-in procedure A typical milling operation, the operator does the following Operation Overview Table Movement Control Panel Table Locks Graduated Index Rings To operate the X-axis power feed Axis Power Feed Tilting Head Head Movement Tramming Spindle Rotating Head Tools Needed Qty To tram the spindle to the table Place the parallel block directly under Rotating Ram Ram MovementMoving Ram Back-and-Forth Determining Spindle Speed Setting Spindle SpeedSetting Spindle Speed Range Model SB1024 Spindle Speed Ranges Setting SB1024 Spindle Speed Range Model SB1025 Spindle Speed Ranges Setting SB1025/SB1026 Spindle Speed Range Meshing Spindle & Spindle Clutch Setting SB1024 Spindle Speed Setting Spindle Speed F2/R2 Setting SB1025/SB1026 Spindle Speed Downfeed Controls Using the Coarse Downfeed Handle Manual Disengaged Position Auto-Downfeed Engaged Position Fine Downfeed Controls Using the Fine Downfeed Handwheel To use the auto-downfeed system Using the Auto-Downfeed System = 0.006 in./rev = 0.0015 in./rev = 0.003 in./rev Spindle Brake Unloading Tooling Loading/Unloading ToolingLoading Tooling Before Beginning Operations Maintenance ScheduleOngoing Daily, After Operations Lubrication Month/Year Unpainted & Machined Surfaces CleaningLubrication Table Ways One-Shot Oiler Quill Headstock Gearing Speed Range Bearing Sleeve SB1024 Only To lubricate the power feed gears Power Feed GearsRam Ways Head & Ram Rack & Pinion Gear Power feed ball handle removed Drive Gear Bevel Gear Cleaning Cleaning Coolant ReservoirTo clean out the coolant reservoir Hazards Lubrication section beginning on Machine Storage Disconnect Mill from Power Before Adjusting the Gibs Adjusting Gibs Longitudinal Leadscrew Backlash Adjusting Leadscrew Backlash Ball handle, rings, and key removed from Cross leadscrew Cross Leadscrew Backlash Symptom Possible Cause Possible Solution TR O U B L E S H O OTI N G Electrical Safety Instructions Wiring Diagram Color KEY Wiring Overview Box, See SB1024/SB1026 Electrical Box Control Panel Viewed From Behind See Figure SB1024/SB1026 Electrical Components Motor junction box SB1024/SB1026 Electrical Component Pictures SB1025 Electrical Box SB1025 Electrical Components SB1025 Motor junction box SB1025 Electrical Component Pictures Headstock Description Headstock Parts List Reverse Trip Ball Lever Quill SB1024 Gearbox Description SB1024 Gearbox Parts List SB1025/SB1026 Gearbox SB1025/SB1026 Gearbox Parts List SB1024 Belt Housing SB1024 Belt Housing Parts List SB1025/SB1026 Belt Housing CAM Ring Screw M6-1 X SB1025/SB1026 Belt Housing Parts List Ram Ram Parts List 668 Saddle GIB Column, Knee, & Saddle Parts List 709 Leadscrew NUT Bracket Table Parts List C D E F G H One-Shot Oiler Electrical Box SB1024/SB1026 Electrical Box & Control Panel Control Panel SB1025 Electrical Box & Control Panel Accessories SB1024 Head Machine Labels 220V 1PH Label SB1024 Main Machine Labels SB1025/SB1026 Machine Labels Page R R a N T Y Southbendlathe.com