Maintenance | Sterling 882.00722.00 instruction

	GH Calibration	31
	WTP/RPM Calibration Page	33
	This page is used to monitor the lbs/hr per RPM analyzer and is used as a tool for
	tuning the WTP Algorithm Options mentioned later in this book	33
	Hopper Size Setup	33
	Extruder Setup	34
	Hauloff Setup and Encoder Calibration Page (GH Full Control ONLY)	34
	Alarm Setup	35
	Network Setup	35
	Setting Date and Time	36
CHAPTER 4: OPERATION		37
4-1	GH-M Operation Procedures	37
	Operator Displays	37
4-2 GH Full Control Operation Procedures		38
	Operator Displays	38
4-3 GH-F Gravimetric Feeder Operation Procedures		39
	Operator Displays	39
4-4	Common Screens	40
	Alarm Flags	41
CHAPTER 5: MAINTENANCE		42
5-1	Preventative Maintenance Schedule	42
5-2	Preventative Maintenance	43
5-3	Corrective Maintenance	43
CHAPTER 6: TROUBLESHOOTING		45
6-1	Introduction	45
CHAPTER 7: APPENDIX		47
7-1 Warranty and Spare Parts		47
	Warranty Specifications	47
	Warranty Restrictions	47
	Warranty Liabilities	47
	Customer Responsibilities	48
	Annex B Information	48
7-2 Addendum (Service Supervisor Information)		50
	Programmable Settings	50
	Customer Setup Menu	55
7-3	Allen-Bradley Communications Manual	56
	Parts Department	60
	Service Department	60
	Sales Department	60
	Contract Department	60

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Sterling 882.00722.00 manual Maintenance

Contents

GH-M Rate Monitor Allen-Bradley Controller Write Down Your Serial Numbers Here For Future Reference Event of Shipping Damage Shipping InfoUnpacking and Inspection If the Shipment is Not Complete Warranty Returns ReturnsCredit Returns Table of Contents Maintenance Safety How to Use This ManualSafety Symbols Used in this Manual Safety Tags and Warning Labels Description Follow all Safety Codes Wear Safety Glasses and Work Gloves Responsibility General ResponsibilityOperator Responsibility Remember Maintenance Responsibility Reporting a Safety Defect Models Covered in This Manual AccessoriesFunctional Description General Description Customer Service Typical Features and Components Mechanical FeaturesController Features Extruder Inductive Proximity Switch System Component DescriptionSurge Hopper Open Weigh Hopper Function Typical GH-M Operator Screen Operator Screens Common to all GH Systems Typical Setup Screens Optional Components Ethernet Module Safety Features Pneumatic Slide Gate below surge hopperLow Level Proximity Sensors Mounting Configurations InstallationMechanical Installation Uncrating the Equipment Electrical Connections Machine Mount Pneumatic Connections Mechanical Set-up Weigh Hopper InstallationInitial Set-up Extruder RPM connection Final Connections Display Startup Screen Controller Set-up GH Controller Menu Structure Recipe Page Start GH Calibration Weigh Hopper Load Cell Calibration Display Calibration Menu Screen Hopper Size Setup WTP/RPM Calibration Extruder Setup Hauloff Setup and Encoder Calibration Alarm Setup Network Setup Setting Date and Time PanelView Configuration Screen GH-M Operation Procedures OperationOperator Displays GH Full Control Operation Procedures Typical Operator Screen for GH Full Control system GH-F Gravimetric Feeder Operation Procedures Common Screens Typical Manual Control Operator Screen Alarm Flags Alarms with DescriptionsPrint Inventory Maintenance Preventative Maintenance Schedule Electrical Preventative MaintenanceCorrective Maintenance Internal Components of the Control Panel Input Signals to Programmable Controller Output Signals from Programmable Controller Troubleshooting Introduction Problem Corrective action Problem Warranty Restrictions Warranty and Spare PartsWarranty Specifications Warranty Liabilities Customer Responsibilities Annex B Information Typical Surge Hopper Assembly Parts List Addendum Service Supervisor Information PasswordsProgrammable Settings Typical Engineering Only Setup Screen Full Hopper Method Percent of hopper Method DefaultExtruder Pulse Count Method WTP/RPM Filter Max Allowed WTP/RPM Mechanical Options Screen Diagnostics Screen Typical Analog Options Analog options screen Alarm Log Customer Setup MenuPassword Protection Units Below are the items that can be accessed for the GH Hopper Allen-Bradley Communications Manual Appendix Reload TOO Long Fixed Decimal Explanation Service Department Sales Department Parts DepartmentContract Department