Table of Contents | Sterling 882.00722.00 manual

Table of Contents

CHAPTER 1: SAFETY		7
1-1 How to Use This Manual		7
	Safety Symbols Used in this Manual	7
1-2	Warnings and Precautions	9
1-3	Responsibility	10
	General Responsibility	10
	Operator Responsibility	10
	Maintenance Responsibility	12
	Reporting a Safety Defect	12
CHAPTER 2: FUNCTIONAL DESCRIPTION		13
2-1 Models Covered in This Manual		13
2-2	General Description	13
	Accessories	13
	Customer Service	14
2-3 Typical Features and Components		15
	Mechanical Features	15
	Controller Features	15
	System Component Description	16
	Extruder Inductive Proximity Switch	16
	Surge Hopper	16
	Weigh Hopper	17
	Operator Control Panel Display (optional on GH-M units, 1 required per facility
	for setup and Maintenance)	17
2-4	Optional Components	22
	Ethernet Module	22
	Pneumatic Slide Gate below surge hopper	23
	Low Level Proximity Sensors	23
2-5	Safety Features	23
CHAPTER 3: INSTALLATION		24
3-1	Uncrating the Equipment	24
3-2	Mechanical Installation	24
	Site Requirements	24
	Mounting Configurations	24
	Machine Mount	25
3-3	Electrical Connections	25
3-4	Pneumatic Connections	26
3-5	Initial Set-up	27
	Mechanical Set-up	27
	Weigh Hopper Installation	27
	Extruder RPM connection	27
	Final Connections	28
	Controller Set-up	29
	GH Controller Menu Structure	30
	GH Calibration	30

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Sterling 882.00722.00 manual Table of Contents

Contents

GH-M Rate Monitor Allen-Bradley Controller Write Down Your Serial Numbers Here For Future Reference Unpacking and Inspection Shipping InfoEvent of Shipping Damage If the Shipment is Not Complete Credit Returns Warranty ReturnsReturns Table of Contents Maintenance Safety Symbols Used in this Manual SafetyHow to Use This Manual Safety Tags and Warning Labels Description Wear Safety Glasses and Work Gloves Follow all Safety Codes Operator Responsibility ResponsibilityGeneral Responsibility Remember Reporting a Safety Defect Maintenance Responsibility Functional Description AccessoriesModels Covered in This Manual General Description Customer Service Controller Features Typical Features and ComponentsMechanical Features Surge Hopper Extruder Inductive Proximity SwitchSystem Component Description Weigh Hopper Open Function Typical GH-M Operator Screen Operator Screens Common to all GH Systems Typical Setup Screens Ethernet Module Optional Components Low Level Proximity Sensors Safety FeaturesPneumatic Slide Gate below surge hopper Mechanical Installation InstallationMounting Configurations Uncrating the Equipment Machine Mount Electrical Connections Pneumatic Connections Initial Set-up Weigh Hopper InstallationMechanical Set-up Extruder RPM connection Display Startup Screen Final Connections Controller Set-up Recipe Page Start GH Controller Menu Structure Weigh Hopper Load Cell Calibration GH Calibration Display Calibration Menu Screen WTP/RPM Calibration Hopper Size Setup Hauloff Setup and Encoder Calibration Extruder Setup Network Setup Alarm Setup PanelView Configuration Screen Setting Date and Time Operator Displays GH-M Operation ProceduresOperation Typical Operator Screen for GH Full Control system GH Full Control Operation Procedures GH-F Gravimetric Feeder Operation Procedures Typical Manual Control Operator Screen Common Screens Print Inventory Alarm FlagsAlarms with Descriptions Preventative Maintenance Schedule Maintenance Corrective Maintenance Preventative MaintenanceElectrical Internal Components of the Control Panel Output Signals from Programmable Controller Input Signals to Programmable Controller Introduction Troubleshooting Problem Problem Corrective action Warranty Specifications Warranty and Spare PartsWarranty Restrictions Warranty Liabilities Annex B Information Customer Responsibilities Typical Surge Hopper Assembly Parts List Programmable Settings Addendum Service Supervisor InformationPasswords Typical Engineering Only Setup Screen Extruder Pulse Count Method Percent of hopper Method DefaultFull Hopper Method WTP/RPM Filter Mechanical Options Screen Max Allowed WTP/RPM Typical Analog Options Analog options screen Diagnostics Screen Password Protection Customer Setup MenuAlarm Log Units Allen-Bradley Communications Manual Below are the items that can be accessed for the GH Hopper Appendix Reload TOO Long Fixed Decimal Explanation Contract Department Service Department Sales DepartmentParts Department