Customer Service | Sterling 882.00722.00 guide

Customer Service

The intent of this manual is to familiarize the operator and maintenance personnel with these rate monitors and help your organization get the maximum service from your equipment. If you have any questions regarding installation, service, repair, custom equipment, or applications, please do not hesitate to contact us for the information required. Prices for additional equipment, accessories, or repair parts will be furnished promptly upon request.

Note: If you desire to use a rate monitor for an application other than that for which it was purchased, please contact your sales representative or our factory to verify compatibility of the equipment with the new process.

Misapplication of the equipment could result in injury to the operator or damage to the equipment.

Chapter 2: Functional Description

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Sterling 882.00722.00 manual Customer Service

Contents

GH-M Rate Monitor Allen-Bradley Controller Write Down Your Serial Numbers Here For Future Reference Event of Shipping Damage Shipping InfoUnpacking and Inspection If the Shipment is Not Complete Credit Returns Warranty ReturnsReturns Table of Contents Maintenance Safety Symbols Used in this Manual SafetyHow to Use This Manual Safety Tags and Warning Labels Description Follow all Safety Codes Wear Safety Glasses and Work Gloves Operator Responsibility ResponsibilityGeneral Responsibility Remember Maintenance Responsibility Reporting a Safety Defect Models Covered in This Manual AccessoriesFunctional Description General Description Customer Service Controller Features Typical Features and ComponentsMechanical Features Surge Hopper Extruder Inductive Proximity SwitchSystem Component Description Open Weigh Hopper Function Typical GH-M Operator Screen Operator Screens Common to all GH Systems Typical Setup Screens Optional Components Ethernet Module Low Level Proximity Sensors Safety FeaturesPneumatic Slide Gate below surge hopper Mounting Configurations InstallationMechanical Installation Uncrating the Equipment Electrical Connections Machine Mount Pneumatic Connections Mechanical Set-up Weigh Hopper InstallationInitial Set-up Extruder RPM connection Final Connections Display Startup Screen Controller Set-up GH Controller Menu Structure Recipe Page Start GH Calibration Weigh Hopper Load Cell Calibration Display Calibration Menu Screen Hopper Size Setup WTP/RPM Calibration Extruder Setup Hauloff Setup and Encoder Calibration Alarm Setup Network Setup Setting Date and Time PanelView Configuration Screen Operator Displays GH-M Operation ProceduresOperation GH Full Control Operation Procedures Typical Operator Screen for GH Full Control system GH-F Gravimetric Feeder Operation Procedures Common Screens Typical Manual Control Operator Screen Print Inventory Alarm FlagsAlarms with Descriptions Maintenance Preventative Maintenance Schedule Electrical Preventative MaintenanceCorrective Maintenance Internal Components of the Control Panel Input Signals to Programmable Controller Output Signals from Programmable Controller Troubleshooting Introduction Problem Corrective action Problem Warranty Restrictions Warranty and Spare PartsWarranty Specifications Warranty Liabilities Customer Responsibilities Annex B Information Typical Surge Hopper Assembly Parts List Programmable Settings Addendum Service Supervisor InformationPasswords Typical Engineering Only Setup Screen Full Hopper Method Percent of hopper Method DefaultExtruder Pulse Count Method WTP/RPM Filter Max Allowed WTP/RPM Mechanical Options Screen Diagnostics Screen Typical Analog Options Analog options screen Alarm Log Customer Setup MenuPassword Protection Units Below are the items that can be accessed for the GH Hopper Allen-Bradley Communications Manual Appendix Reload TOO Long Fixed Decimal Explanation Contract Department Service Department Sales DepartmentParts Department