Technical Assistance, Parts Department | Sterling SCW Series

Technical Assistance

Parts Department

Call toll-free 7am–5pm CST or call [800] 423-3183, [262] 641-8610, or fax to [262] 641-8653

The ACS Customer Service Group will provide your company with genuine OEM quality parts manufactured to engineering design specifications, which will maximize your equipment’s performance and efficiency. To assist in expediting your phone or fax order, please have the model and serial number of your unit when you contact us. A customer replacement parts list is included in this manual for your convenience. ACS welcomes inquiries on all your parts needs and is dedicated to providing excellent customer service.

Service Department

Call toll-free 8am–5pm CST [800] 423-3183 or call [262] 641-8610

Emergencies after 5pm CST, call [847] 439-5655

We have a qualified service department ready to help. Service contracts are available for most of our products. www.acscustomerservice.com

Sales Department

Call [262] 641-8610 Monday–Friday, 8am–5pm CST, fax [262] 641-8653

Our products are sold by a world-wide network of independent sales representatives. Contact our Sales Department for the name of the sales representative nearest you.

Contract Department

Call [262] 641-8610 Monday–Friday, 8am–5pm CST

Let us install your system. The Contract Department offers any or all of these services: project planning; system packages including drawings; equipment, labor, and construction materials; and union or non- union installations.

Sterling, Inc.

2900 S. 160th Street

New Berlin, WI 53151

www.sterlco.com

SCW Series Central Chilling Stations

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Sterling SCW Series installation manual Technical Assistance, Parts Department

Contents

SCW Series Central Chilling Stations SCW Series Central Chilling Stations Wear Safety Glasses and Work Gloves Safety Considerations Table of Contents Indicator Lights and Control Switches MMI Startup Checklists Viewing and Operating Chiller Pumps Charts and Figures Necessary Documents Introduction Models Covered Standard Features Available Options Standard Features on Remote Condensers Model Number Nomeclature Nominal water flow gpm Typical Two-Circuit 60-195 Ton Water Cooled Chiller 460/3/60 Vf 460/3/60 Typical Two-Circuit 60-195 Ton Remote Air Cooled Chiller Scwr Series Remote Condenser Models Event of Shipping Damages Unpacking and Inspection If the Shipment is Not Correct If the Shipment is Not CompleteReturns Bill of lading Packing list Uncrating Your New Chiller SCW Series Central Chilling Stations Making Electrical Connections Installation Location Considerations Check Compressor Rotation Before Starting Unit To Process Piping ConsiderationsMaking Process Water Connections Making Tank Piping Connections Galvanic Corrosion Considerations Water Connection Sizing ConsiderationsWater Treatment Considerations Making Water-Cooled Condenser Connections Condenser Water Out Installing the Remote Air-Cooled CondenserCondenser Water Water Pump Checking Motor DirectionCompressor Condenser Fan Staging AlarmsLead-Lag Compressors Lead-Lag Pumps Freezestat Control Chilled Water CircuitRefrigeration Circuit Percent by Freezing Protection Curve High pressure cutout setting Flow SwitchHigh Pressure Cutout Low Pressure Cutout Control Probe Control NozzleChilled Water Manifold Optional Condenser Water Manifold SCW Series Central Chilling Stations Water-Cooled SCW Series Startup Checklist Startup Checklists SCW Series Central Chilling Stations Water-Cooled SCW Series Startup Remote Air-Cooled SCW Series Startup Checklist SCW Series Central Chilling Stations Fan Set on Set off Number Psi KPa Bars Remote Air-Cooled SCW Series Startup Shutdown Determining Flow Rate Graphic Panel Devices Indicator Lights and Control Switches MMI SCW Series Central Chilling Stations Operator Interface Introduction Using the StandardOperator Interface SCW Series Standard Control Panel Using the SCW Series Standard Operator Interface Viewing and Operating Chiller Pumps Viewing and Setting System Temperatures Viewing Active Alarms and Handling Alarm Conditions Setting System Temperatures Touchscreen Interface Introduction MMI Using the AdvancedTouchscreen Interface Using the SCW Series Advanced Touchscreen Interface Main Menu Screen Viewing Compressor Status Chiller Status Screen Chiller Configuration Screen SCW Series Central Chilling Stations Compressor Run Time Display Screen Viewing Chiller Pump Status Pump Status Screen Pump Enables Screen Pump Run Time Display Screen Pumps Alarm Condition Screen Viewing and Setting System Temperatures System Status Screen Temperature Input Display Screen Lubrication Condenser MaintenanceRemote Air-Cooled Water-Cooled Pump Motor Seal Evaporator MaintenanceMakeup Valve Recommended Pump Tank Spare Parts Preventive Maintenance Service SCW Series Central Chilling Stations Troubleshooting Problem Possible Cause Solution Verify proper rotation if Service Notes Determining Flow Rate Index SCW Series Central Chilling Stations Service Notes Service Notes Service Notes Parts Department Technical Assistance