Hopper Loaders with/without Sight Glasses 1
CHAPTER 1: SAFETY ................................................................3
1-1 How to Use This Manual............................................................................................. 3
Safety Symbols Used in this Manual.....................................................................3
Controller Safety Tags…………………………………………………………………vii
Safety Circuit Standards...................................................................................... vii
1-2 Warnings and Precautions.......................................................................................... 4
1-3 Safety Devices and Interlocks..................................................................................... 6
Safety Circuit Standards........................................................................................6
Fail Safe Operation .............................................................................................viii
Safety Device Lockouts.....................................................................................viii7
1-4 Responsibility............................................................................................................. ix
General Responsibility..........................................................................................ix
Operator Responsibility........................................................................................ ix
Maintenance Responsibility...................................................................................x
Reporting a Safety Defect..................................................................................... x
CHAPTER 2: FUNCTIONAL DESCRIPTION.............................. 1
2-1 Models Covered in This Manual................................................................................81
2-2 General Description...................................................................................................81
2-3 Standard Features.....................................................................................................81
Electrical Features.................................................................................................8
Controller Features..............................................................................................12
2-4 Optional Features......................................................................................................92
CHAPTER 3: INSTALLATION ..................................................10
3-1 Uncrating................................................................................................................... 10
3-2 Mounting the Control Panel.......................................................................................10
3-3 Controller Identification (Serial Number) Tag.......................................................... 135
3-4 Electrical Connections.............................................................................................146
Making Control Panel Power Drop Wiring Connections......................................16
Connecting the Control Panel to Vacuum Hoppers.............................................16
Connecting the Control Panel to the Pump Package.......................................... 16
3-5 Setup.........................................................................................................................26
Setting Alarm Duration........................................................................................ 27
Setting Up Pump Staging.................................................................................... 28
Setting Up Touch Switch Display........................................................................ 20
Setting Up Stations..............................................................................................21
Setting Up Pumps .............................................................................................231
Finishing Setup....................................................................................................27
3-6 Initial Startup ...........................................................................................................268
CHAPTER 4: OPERATION .......................................................30
4-1 Overview ...................................................................................................................30
4-2 Basic Tasks............................................................................................................... 30
Reviewing Station Status ....................................................................................30
Reviewing Pump Status...................................................................................... 31
Logging On and Logging Off............................................................................. 292