Teledyne 200AH - page 63

Teledyne API Model 200AH NOX Analyzer Instruction Manual, 06492, Rev. G2

5-19

The function of each of the default Data Channels is described below:

CONC: Samples NOX, NO and NO2 (NOX, NO and O2 if the instrument is equipped

with the Oxygen option) concentration data at one minute intervals and stores

an average every hour with a time and date stamp. Readings during calibration

and calibration hold off are not included in the data. The last 800 hourly

averages are stored.

PNUMTC: Collects sample flow and sample pressure data at five minute intervals and

stores an average once a day with a time and date stamp. This data is useful for

monitoring the condition of the pump and critical flow orifice (sample flow)

and the sample filter (clogging indicated by a drop in sample pressure) over

time to predict when maintenance will be required. The last 360 daily averages

(about

1 year) are stored.

CALDAT: Logs new slope and offset every time a zero or span calibration is performed,

also records the sample concentration reading just prior to performing a

calibration.

NOTE:

This Data Channel collects data based on an event (a calibration) rather than a timer.

This Data Channel will store data from the last 200 calibrations. This does not

represent any specific length of time since it is dependent on how often calibrations are

performed. As with all Data Channels, a time and date stamp is recorded for every data

point logged.

Table 5-5: DAS Data Channel Editing

Step Action Comment

1. Press SETUP-DAS-EDIT Enter DAS menu to edit Data Channels

2. Press PREV/NEXT Select Data Channel to edit

3. Press EDIT Enter the Edit menu for the selected Data Channel

4. Press SET> (5 times) Scroll through Data Channel properties until RS-232

REPORT: OFF is displayed

5. Press EDIT Edit selected setup property

6. Toggle OFF to ON Change RS-232 REPORT property

7. Press ENTR Accepts change

8. Press EXIT (4 times) Exits back to sample menu

Contents

Main INSTRUCTION MANUAL MODEL 200AH NITROGEN OXIDES ANALYZER Page SAFETY MESSAGES Page Table of Contents 3. SPECIFICATIONS, WARRANTY.................................................................. 3-1 4. THE M200AH NOX ANALYZER................................................................... 4-1 6. OPTIONAL HARDWARE AND SOFTWARE................................................ 6-1 7. CALIBRATION AND ZERO/SPAN CHECKS ...............................................7-1 9. TROUBLESHOOTING AND ADJUSTMENTS.............................................. 9-1 Page Teledyne API Model 200AH NOX Analyzer Instruction Manual, 06492, Rev. G2 vii LIST OF FIGURES Teledyne API Model 200AH NOX Analyzer Instruction Manual, 06492, Rev. G2 viii LIST OF TABLES Page Page 1. HOW TO USE THIS MANUAL Page 2. GETTING STARTED 2.1. Unpacking 2.2. Electrical and Pneumatic Connections Page Page Page Page Page 2.3. Initial Operation Teledyne API Model 200AH NOX Analyzer Instruction Manual, 06492, Rev. G2 2-8 Teledyne API Model 200AH NOX Analyzer Instruction Manual, 06492, Rev. G2 2-9 Step 2 - Calibrate the instrument for NOX: Zero/Span Calibration Procedure Teledyne API Model 200AH NOX Analyzer Instruction Manual, 06492, Rev. G2 2-10 Zero/Span Calibration Procedure (Continued) Teledyne API Model 200AH NOX Analyzer Instruction Manual, 06492, Rev. G2 2-11 Step 3 - Review Quality of calibration: Calibration Quality Check Procedure Step 4 - The M200AH is now ready to measure sample gas. Page Page Page Teledyne API Model 200AH NOX Analyzer Instruction Manual, 06492, Rev. G2 2-15 Table 2-1: Final Test and Calibration Values (table continued) Teledyne API Model 200AH NOX Analyzer Instruction Manual, 06492, Rev. G2 2-16 Table 2-1: Final Test and Calibration Values (Continued) Teledyne API Model 200AH NOX Analyzer Instruction Manual, 06492, Rev. G2 3-1 3. SPECIFICATIONS, WARRANTY 3.1. Specifications NOX Specifications O2 Option 3.2. Warranty 4. THE M200AH NOX ANALYZER 4.1. Principle of Operation 4.1.1. NOX Measurement hv NO * NO 4.1.2. Oxygen Measurement (Option) Page Page 4.2. Operation Summary 4.2.1. NOX Sensor Module, Reaction Cell, Detector 4.2.2. Oxygen Sensor Module (Option) 4.2.3. Pneumatic Sensor Board 4.2.4. Computer Hardware and Software 4.2.5. V/F Board 4.2.6. Front Panel 4.2.7. Power Supply Module 4.2.8. Pump, Valves, Pneumatic System Page Page 4.2.9. Ozone Generator 4.2.10. NO2 - NO Converter Page 5. SOFTWARE FEATURES 5.1. Index to Front Panel Menus Page Page Page Page Teledyne API Model 200AH NOX Analyzer Instruction Manual, 06492, Rev. G2 5-6 5.1.1. Sample Menu Table 5-1: M200AH Sample Menu Structure Teledyne API Model 200AH NOX Analyzer Instruction Manual, 06492, Rev. G2 5-7 5.1.2. Set-Up Menu Table 5-2: M200AH Setup Menu Teledyne API Model 200AH NOX Analyzer Instruction Manual, 06492, Rev. G2 5-8 Table 5-2: M200AH Setup Menu (Continued) Teledyne API Model 200AH NOX Analyzer Instruction Manual, 06492, Rev. G2 5-9 Table 5-3: M200AH Setup Menu Teledyne API Model 200AH NOX Analyzer Instruction Manual, 06492, Rev. G2 5-10 Table 5-4: M200AH Setup Menu 5.2. Sample Mode 5.2.1. Test Functions Page Page Page 5.2.2. CAL, CALS, CALZ, Calibration Functions Page 5.3. Set-Up Mode 5.3.1. Configuration Information (CFG) 5.3.2. Automatic Calibration (AutoCal) 5.3.3. Data Acquisition System (DAS) Page 5.3.4. Range Menu Page Page 5.3.5. Password Enable 5.3.6. Time of Day Clock 5.3.7. Diagnostic Mode Page 5.4. M200AH Operating Modes 5.4.1. NO/NOx/NO2 Switching Mode 5.4.2. NOX Only Mode 5.4.3. NO Only Mode 5.5. 4-20 mA Current Loop 5.6. Status Output 5.7. RS-232 Interface 5.7.1. Setting up the RS-232 Interface Page Page 5.7.2. Command Summary Teledyne API Model 200AH NOX Analyzer Instruction Manual, 06492, Rev. G2 5-32 Table 5-12: RS-232 Command Summary Page Page Teledyne API Model 200AH NOX Analyzer Instruction Manual, 06492, Rev. G2 5-35 5.7.3. TEST Commands and Messages Table 5-15: RS-232 Test Messages 5.7.4. WARNING Commands and Messages 5.7.5. CALIBRATION Commands and Messages 5.7.6. DIAGNOSTIC Commands and Messages 5.7.7. DAS Commands and Messages Page 5.7.8. VARIABLES Commands and Messages Page 6. OPTIONAL HARDWARE AND SOFTWARE 6.1. Rack Mount Options 6.2. Zero/Span Valves Option Teledyne API Model 200AH NOX Analyzer Instruction Manual, 06492, Rev. G2 6-3 6.2.1. Autocal - Setup Zero/Span Valves Teledyne API Model 200AH NOX Analyzer Instruction Manual, 06492, Rev. G2 6-4 Table 6-3: Action of MODE Field in AutoCal 6.3. Oxygen Sensor Option 6.4. Isolated 4-20 mA Current Loop Option 6.5. Molybdenum Converter Option 6.6. External Desiccant Canister Option 6.7. Alternate Bypass Flow Orifice Option 6.8. M501 External Converter Option Page 7. CALIBRATION AND ZERO/SPAN CHECKS Teledyne API Model 200AH NOX Analyzer Instruction Manual, 06492, Rev. G2 7-2 Table 7-1: Types of Zero/Span Check and Calibration 7.1. Manual NOX Zero/Span Check or Cal With Zero/Span Gas in the Sample Port Page Teledyne API Model 200AH NOX Analyzer Instruction Manual, 06492, Rev. G2 7-5 Table 7-4: Manual Span Calibration Procedure - Span Gas Thru Sample Port 7.2. Manual O2 Zero/Span Check or Cal With Zero/Span Gas in the Sample Port 7.3. Manual Zero/Span Check with Zero/Span Valves Option Page 7.4. Dynamic Zero/Span Calibration Using AutoCal 7.5. Use of Zero/Span Valves with Remote Contact Closure 7.6. NO Only Mode Calibration 7.7. NOX Only Mode Calibration 7.8. Calibration Requirements for AutoRange or Remote Range 7.9. Calibration Requirements for Independent Range 7.10. Calibration Quality 7.11. Converter Efficiency Compensation 7.12. Recommendations for CEM Applications 7.12.1. Calibration Gasses 7.12.2. Calibration Frequency 7.12.3. Converter Efficiency Page 8. MAINTENANCE 8.1. Maintenance Schedule 8.2. Replacing the Sample Particulate Filter Page 8.3. Replacing the Converter Page 8.4. Cleaning the Reaction Cell Page Page 8.5. Pneumatic Line Inspection Page Page Page 8.6. Leak Check Procedure 8.7. Light Leak Check Procedure 8.8. Prom Replacement Procedure 9. TROUBLESHOOTING AND ADJUSTMENTS 9.1. Operation Verification - Diagnostic Techniques 9.1.1. Fault Diagnosis with TEST Variables Teledyne API Model 200AH NOX Analyzer Instruction Manual, 06492, Rev. G2 9-3 Teledyne API Model 200AH NOX Analyzer Instruction Manual, 06492, Rev. G2 9-4 Table 9-1: Test Functions (Continued) Teledyne API Model 200AH NOX Analyzer Instruction Manual, 06492, Rev. G2 9-5 Table 9-1: Test Functions (Continued) Teledyne API Model 200AH NOX Analyzer Instruction Manual, 06492, Rev. G2 9-6 Table 9-1: Test Functions (Continued) Test Function Factory Set-Up Comment Teledyne API Model 200AH NOX Analyzer Instruction Manual, 06492, Rev. G2 9-7 Table 9-1: Test Functions (Continued) Test Function Factory Set-Up Comment 9.1.2. Fault Diagnosis with WARNING Messages Teledyne API Model 200AH NOX Analyzer Instruction Manual, 06492, Rev. G2 9-9 Table 9-2: Front Panel Warning Messages 9.1.3. Fault Diagnosis using DIAGNOSTIC Mode Teledyne API Model 200AH NOX Analyzer Instruction Manual, 06492, Rev. G2 9-11 Table 9-3: Summary of Diagnostic Modes Teledyne API Model 200AH NOX Analyzer Instruction Manual, 06492, Rev. G2 9-12 9.1.3.1. Signal I/O Diagnostics Table 9-4: Diagnostic Mode - Signal I/O Teledyne API Model 200AH NOX Analyzer Instruction Manual, 06492, Rev. G2 9-13 Table 9-4: Diagnostic Mode - Signal I/O (Continued) Teledyne API Model 200AH NOX Analyzer Instruction Manual, 06492, Rev. G2 9-14 Table 9-4: Diagnostic Mode - Signal I/O (Continued) Teledyne API Model 200AH NOX Analyzer Instruction Manual, 06492, Rev. G2 9-15 Table 9-4: Diagnostic Mode - Signal I/O (Continued) Page 9.1.4. M200AH Internal Variables Teledyne API Model 200AH NOX Analyzer Instruction Manual, 06492, Rev. G2 9-18 Table 9-5: Model 200AH Variables Teledyne API Model 200AH NOX Analyzer Instruction Manual, 06492, Rev. G2 9-19 9.1.5. Test Channel Analog Output 9.1.6. Factory Calibration Procedure Page Page Page 9.2. Performance Problems 9.2.1. AC Power Check 9.2.2. Flow Check 9.2.3. No Response to Sample Gas 9.2.4. Negative Output 9.2.5. Excessive Noise 9.2.6. Unstable Span 9.2.7. Unstable Zero 9.2.8. Inability to Span 9.2.9. Inability to Zero 9.2.10. Non-Linear Response 9.2.11. Slow Response 9.2.12. Analog Output Doesn't Agree With Display Concentration 9.3. Subsystem Troubleshooting and Adjustments 9.3.1. Computer, Display, Keyboard Page Page 9.3.2. RS-232 Communications Page Page 9.3.3. Voltage/Frequency (V/F) Board Page Page Page Page Page 9.3.4. Status/Temp Board Page 9.3.5. Power Supply Module Teledyne API Model 200AH NOX Analyzer Instruction Manual, 06492, Rev. G2 9-46 Table 9-9: Power Supply Module Subassemblies Page Page 9.3.6. Ozone Generator Page Page Page 9.3.7. Flow/Pressure Sensor Page Page Page Page 9.3.8. NOX Sensor Module Page Page Page Page 9.3.9. Z/S Valves 9.3.10. Pneumatic System Teledyne API Model 200AH NOX Analyzer Instruction Manual, 06492, Rev. G2 A-1 APPENDIX A ELECTRICAL SCHEMATICS Table A-1: Electrical Schematics Page APPENDIX B SPARE PARTS AND EXPENDABLES Page Page SPARE PARTS LIST LEVEL 1 SPARES KIT (WITH MINI-HICON CONVERTER) LEVEL 1 SPARES KIT (WITH MOLYBDENUM CONVERTER)