Model 360E Instruction Manual TROUBLESHOOTING & REPAIR PROCEDURES
11.5.5. Relay Board
The relay board PCA (04135) can be most easily checked by observing the condition of the its status LEDs on
the relay board, as described in Section 11.1.4.3, and the associated output when toggled on and off through
signal I/O function in the diagnostic menu, See Section 11.1.3.
1. If the front panel display responds to key presses and D1 on the relay board is NOT flashing then either
the wiring between the Keyboard and the relay board is bad, or the relay board is bad.
2. If D1 on the relay board is flashing and the status indicator for the output in question (heater power,
valve drive, etc.) toggles properly using the signal I/O function, then the associated control device on the
relay board is bad. Several of the control devices are in sockets and can be easily replaced. The table
below lists the control device associated with a particular function:
Table 11-8: Relay Board Control Devices
FUNCTION CONTROL
DEVICE IN SOCKET
Wheel Heater K1 Yes
Bench Heater K2 Yes
Spare AC Control K3 Yes
IZS Valves U4 Yes
IR Source Drive U5 No
The IR source drive output can be verified by measuring the voltage at J16 with the IR source disconnected. It
should be 11.5± 0.5 VDC.
11.5.6. Sensor Assembly

11.5.6.1. Sync/Demodulator Assembly

To verify that the Sync/Demodulator Assembly is working follow the procedure below:
1. Verify that D1 and D2 are flashing (they flash at different rates, see Table 11-3).
If not check the opto pickup assembly, Section 11.5.6.2 and the GFC wheel drive, Section 11.5.6.3.
If the wheel drive and opto pickup are working properly then verify that there is 2.4 ±0.1 VAC and
2.5 ±0.15 VDC between digital ground and TP 5 on the sync demod board. If not then check the
wiring between the sync/demod and opto pickup assembly (see interconnect drawing 04216). If
good then the sync/demod board is bad.
2. Verify that the IR source is operating, Section 11.5.6.4.
3. With the analyzer connected to zero air, measure between TP11 (measure) and analog ground, and
TP12 (reference) and analog ground.
If they are similar to values recorded on the factory data sheet then there is likely a problem with the
wiring or the A/D converter.
If they are not then either the sync demodulator board or the IR-photodetector are bad. See Section
11.4.1.4 for problems with the IR-photodetector TEC drive.
05232 Rev B3 211