Installation Manual |
REQUIREMENT
•For a welding work of the refrigerant pipes, be sure to use nitrogen gas in order to prevent oxidation of the inside of the pipes; otherwise clogging of the refrigerating cycle due to oxidized scale may occur.
•Use clean and new pipes for the refrigerant pipes and perform piping work so that water or dust does not contaminate the refrigerant.
•Be sure to use a double spanner to loosen or tighten the flare nut. If a single spanner is used, the required level of tightening cannot be obtained. Tighten the flare nut with the specified torque. (If it is hard to loosen or tighten the flare nut of the balance pipe or packed valve of the liquid side with a double spanner, loosen or tighten the flare nut while holding the valve mounting plate with a spanner.)
|
|
|
| Installation Manual | |||
Type | Pipe |
|
|
| |||
diameter |
|
|
| ||||
|
|
|
|
|
| ||
|
| Cut the | Cut the | ||||
|
| section, then braze the supplied attachment | section, then braze the supplied attachment | ||||
|
| pipe, and the socket and pipe procured locally. pipe, and the socket and pipe procured locally. | |||||
|
|
| Gas |
|
|
| |
MAP140 | Ø28.6 | Liquid | pipe | Liquid | Gas pipe | Gas | |
Gas pipe | |||||||
MAP160 | pipe | pipe |
| ||||
| Attachment pipe | Balance | Attachment | pipe | |||
|
| Balance |
| ||||
|
| Socket | pipe | pipe |
| ||
|
| pipe |
| Socket |
| ||
|
|
|
|
|
Outer dia. of | Tightening torque (N•m) | |
copper pipe | ||
| ||
|
| |
6.4 mm | 14 to 18 (1.4 to 1.8 kgf•m) | |
|
| |
9.5 mm | 33 to 42 (3.3 to 4.2 kgf•m) | |
|
| |
12.7 mm | 50 to 62 (5.0 to 6.2 kgf•m) | |
15.9 mm | 63 to 77 (6.3 to 7.7 kgf•m) | |
|
|
Packed valve of balance pipe
Ball valve of gas side
Packed valve of liquid side
Pipe | Pipe | Section |
| to be cut | |
| Section |
|
| to be cut |
|
Extruding margin of copper pipe with flare machining: B (Unit: mm)
Copper pipe outer | When using R410A | When using | B |
dia. | tool | conventional tool |
|
9.5 |
|
|
|
12.7 | 0 to 0.5 | 1.0 to 1.5 |
|
15.9 |
|
|
|
Pipe connection method of valve at the gas side (Example)
Type | Pipe |
|
|
|
| ||
diameter |
|
|
|
| |||
|
|
|
|
|
|
| |
|
| Cut the | Cut the | ||||
|
| section, then braze the supplied attachment | section, then braze the supplied attachment | ||||
|
| pipe and the socket and pipe procured locally. | pipe and the socket and pipe procured locally. | ||||
|
|
|
| Gas |
|
|
|
MAP080 | Ø22.2 | Liquid | Gas pipe | pipe | Liquid | Gas pipe | Gas |
MAP100 | pipe | Attachment |
| pipe |
| ||
|
|
| Attachment | pipe | |||
|
| Balance | pipe |
| Balance |
| |
|
| Socket |
| pipe |
| ||
|
| pipe |
| pipe | Socket |
| |
|
|
|
|
|
|
| |
|
|
| Pipe |
|
| Pipe | Section |
|
|
|
|
|
| to be cut | |
|
|
|
|
|
|
| |
|
|
|
| Section to be |
|
|
|
|
|
|
| cut |
|
|
|
|
| Cut the | Cut the | ||||
|
| section, then braze the supplied attachment | section, then braze the supplied attachment | ||||
|
| pipe and the socket and pipe procured locally. pipe and the socket and pipe procured locally. | |||||
|
| Liquid |
| Gas | Liquid |
|
|
MAP120 | Ø28.6 | Gas pipe | pipe | Gas pipe | Gas | ||
pipe |
| pipe | |||||
|
|
|
|
|
|
| |
|
| Balance | Attachment pipe |
| Balance | Attachment | pipe |
|
| pipe |
|
| pipe |
| |
|
| Socket |
| pipe |
| ||
|
|
|
|
|
| ||
|
|
|
|
| Socket | Section | |
|
|
| Pipe |
|
| ||
|
|
|
|
| Pipe | to be cut | |
|
|
|
|
|
| ||
|
|
|
| Section to be |
|
| |
|
|
|
|
|
|
| |
|
|
|
| cut |
|
|
|
Extruding margin of copper pipe with flare tools: A (Unit: mm)
Copper pipe outer dia. |
|
|
| A |
| ||
9.5 | 13.2 |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
12.7 | 16.6 |
|
|
|
|
|
|
|
|
|
|
|
| ||
|
|
|
|
|
| ||
|
|
|
|
|
|
|
|
15.9 | 19.7 |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
*When using the conventional flare tool, to connect R410A pipes with flaring, make a margin approx. 0.5mm longer than that of an R22 pipe so that the flare size matches the one specified. It is convenient to use a copper pipe gauge for size adjustment of the extruding margin.
EN
– 10 – | ||
|
|