MAINTENANCE
across the rear of the burner (it does not have to be touching the burner).
Note: If you have an incorrect flame pat- tern, contact your Waterford deal- er for further instructions.
Top View of pilot flame
Incorrect flame pattern will have small, probably yellow flames, not coming into proper contact with the rear of the burner or thermopile.
Top View of pilot flame
GENERAL VENT
MAINTENANCE
Conduct an inspection of the venting system
1)Check the Venting System for corrosion in areas that are exposed to the elements. These will appear as rust spots or streaks, and in extreme cases, holes. These com- ponents should be replaced immediately.
2)Remove the Cap, and shine a flashlight down the Vent. Remove any bird nests, or other foreign material.
3)Check for evidences of excessive conden- sation, such as water droplets forming in the inner liner, and subsequently dripping out the joints, Continuous condensation can cause corrosion of caps, pipe, and fittings. It may be caused by having exces- sive lateral runs, too many elbows, and exterior portions of the system being ex- posed to cold weather.
4)Inspect joints, to verify that no pipe sections or fittings have been disturbed, and conse- quently loosened. Also check mechanical supports such as Wall Straps, or plumbers' tape for rigidity.
LOG REPLACEMENT
The unit should never be used with broken logs. Turn off the gas valve and allow the unit to cool before opening door to carefully remove the logs. The pilot light generates enough heat to burn someone. If for any reason a log should need replacement, you must use the proper replacement log. The position of these logs must be as shown in the diagram under Log Installation.
Note: Improper positioning of logs may create carbon
GLASS
REPLACEMENT
Your EMERALD stove is supplied with high temperature, 5 mm Neoceram ceramic glass that will withstand the highest heat that your unit will produce. In the event that you break your glass by impact, purchase your replace- ment door from an authorized Waterford dealer only, and follow our
1)Open the front door. Open the right side door and there is a cutout in the heat shield through which can be seen a 1/4" nut threaded on to a stud attached to the front door. Loosen this nut by turning it counter- clockwise with a 7/16" wrench until it can be removed by hand.
The nut that holds the front door is accessible through the
2)Remove the six screws that secure the retainers holding the glass in place.
3)Remove the glass and replace with the new glass.
4)Install two bottom retainers and turn the screws in just enough to support the glass.
5)Install the other retainers, tighten the screws alternately. Do not overtighten as this can damage the glass.
6)Close the door. Thread the nut onto the end of the stud.
Replacement Part #
WARNING: Do not operate appli- ance with glass panels removed, cracked or broken. Replacement of the glass should be done by a li- censed or qualified service person.
Note: Wearing gloves will protect your hands while handling glass.
REPLACING
THE GASKET
The Emerald has 3/8" fiberglass gasket in the front door. Should it ever need replacement, use only the proper replacement gasket that is available from your Waterford dealer. To re- place the gasket, follow this procedure.
1)Open the front door (see instructions above in Glass Replacement 1).
2)Remove the existing gasket and clean its channel with a scraper or wire brush.
3)Lay a thin bead of gasket cement the entire length of the channel.
4)Lay the gasket in the channel with suffi- cient pressure that it stays in place. Trim the excess from the end of the gasket so that it butts snugly against the other end without leaving a gap.
5)Close the door and apply firm pressure to seat the gasket evenly throughout.
FAN MAINTENANCE
If your fan requires maintenance or replace- ment, access to the fan is through the rear access panel on the back of the unit. NOTE:the unit MUST NOT be operated without the fan access panel securely in place and correctly sealed.
IMPORTANT: These fans collect a lot of dust from within your home. Ensure you maintain these fan motors on a regular basis by vacuuming out the fan squirrel cages, around the motor, and around the grills on the back of the stove.
WARNING:
Electrical Grounding Instructions This appliance is equipped with a three pronged (grounding) plug for your protection against shock hazard and should be plugged directly into a properly grounded
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Waterford
