Emerson 644 manual Considerations

Page 9

Reference Manual

00809-0400-4728, Rev AA June 2011

Rosemount 644

Refer to the following literature for a full range of compatible connection heads, sensors, and thermowells provided by Emerson Process Management.

 

• Temperature Sensors and Assemblies Product Data Sheet, Volume 1

 

(document number 00813-0100-2654)

 

• Temperature Sensors and Assemblies Product Data Sheet, Volume 2

 

(document number 00813-0200-2654)

CONSIDERATIONS

 

General

Electrical temperature sensors such as RTDs and thermocouples produce

 

low-level signals proportional to their sensed temperature. The 644 converts

 

the low-level sensor signal to a standard 4–20 mA dc, or digital FOUNDATION

 

fieldbus signal that is relatively insensitive to lead length and electrical noise.

 

This signal is then transmitted to the control room via two wires.

Commissioning

The transmitter can be commissioned before or after installation. It may be

 

useful to commission it on the bench, before installation, to ensure proper

 

operation and to become familiar with its functionality. Make sure the

 

instruments in the loop are installed in accordance with intrinsically safe,

 

FISCO, or non-incendive field wiring practices.

Mechanical

Location

 

When choosing an installation location and position, take into account the

 

need for access to the transmitter.

 

Special Mounting

 

Special mounting hardware is available for mounting a 644 head mount

 

transmitter to a DIN rail or assembling a new 644 head mount to an existing

 

threaded sensor connection head (former option code L1).

Electrical

Proper electrical installation is necessary to prevent errors due to sensor lead

 

resistance and electrical noise. For best results, shielded cable should be

 

used in electrically noisy environments.

 

Make wiring connections through the cable entry in the side of the connection

 

head. Be sure to provide adequate clearance for cover removal.

Environmental

The transmitter electronics module is permanently sealed within the housing,

 

resisting moisture and corrosive damage. Verify that the operating

 

atmosphere of the transmitter is consistent with the appropriate hazardous

 

locations certifications.

 

Temperature Effects

 

The transmitter will operate within specifications for ambient temperatures

 

between –40 and 185 °F (–40 and 85 °C). Heat from the process is

 

transferred from the thermowell to the transmitter housing. If the expected

 

process temperature is near or beyond specification limits, consider the use of

 

additional thermowell lagging, and extension nipple, or a remote mounting

 

configuration to isolate the transmitter from the process.

 

Figure 1-1provides an example of the relationship between transmitter

 

housing temperature rise and extension length.

1-3

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Contents 00809-0400-4728, Rev AA June Reference ManualPage Table of Contents Appendix a Specifications Reference DataAppendix B TOC-2Customer Central National Response Center International Rosemount Temperature TransmittersPage Section Introduction Safety MessagesExplosions could result in death or serious injury Process leaks could result in death or serious injuryOverview ManualTransmitter Considerations 250 C 482 F Oven Temperature 5 6 7 8 Extension Length 22 20 815 C 1500 F Oven TemperatureExample AboveSection Installation Within Specifications? Refer to Configuration Bench Calibration?Simulate Sensor Input Mounting From draining into the transmitter housingMounting a 644H to a DIN Rail Rail asymmetricInstallation Typical European InstallationHead Mount Transmitter with DIN Plate Style Sensor Head Mount Transmitter with Threaded Sensor Typical North American InstallationInstalling the LCD Display LCD Display InstallationPower terminals does not drop below 9 Vdc WiringThermocouple or Millivolt Inputs Sensor ConnectionsSensor Lead Wire Resistance Effect- RTD Input Sensor Input Approximate Basic ErrorRTD or Ohm Inputs Error due to amb. temp. var. of ± 25 C Pt100 2-wire RTDFoundation fieldbus Installation Power SupplyGround the Transmitter Ungrounded Thermocouple, mV, and RTD/Ohm InputsGrounded Thermocouple Inputs Overview Safety Messages Section ConfigurationDevice Description Node Address General Block InformationModes AutoResource Transducer Analog Input Other Link Active Scheduler Block InstallationFoundation Fieldbus Function Blocks CapabilitiesResource Block FeaturesUnicode ReportsFailedalarms FeaturesselMaxnotify PlantWeb AlertsFailedmask MaintalarmsAdvisory Alarms Recommended Actions for PlantWeb AlertsRecommendedaction Sensor Transducer Block Configure the AI blockAnalog Input AI Function Block DampingPressure Channel Temperature Channel LtypeXdscale and Outscale Transducer Block Configuration ExamplesFiltering Process AlarmsOutd AlarmtypeDisplayparamsel LCD Transducer BlockBLKTYPE#1 PARAMINDEX#1Overview Operation and MaintenanceUNITSTYPE#1 CUSTOMUNITS#1Troubleshooting guide Troubleshooting GuidesProblems with communications flowchart Calpointlo + Calminspan Recall Factory Trim DiagnosticsBlock Blockerr messages Sensor Transducer Block Xderr messagesCalibrationerr DescriptionStatus Manual ModeSimulation SimulatePower Up Troubleshooting AI blockSymptom Possible Causes Recommended Actions 00809-0400-4728, Rev AA June AI Blockerr Conditions8lists conditions reported in the Blockerr parameter Block Errors10. Resource Block Condition NameSelf Test Procedure for the LCD Symptom Possible Causes Recommended ActionAuto Appendix a Specifications Reference Data SpecificationsFunctionalInputs Physical Performance Rosemount Conformance to Specifications Foundation Fieldbus SpecificationsFunction Blocks 2 σ -1 σAlarms Power SupplyBackup Link Active Scheduler LAS Software Upgrade in the FieldAccuracy Table A-1. Rosemount 644 Input Options and AccuracyAccuracy Example Ambient Temperature Effect Table A-2. Ambient Temperature EffectThermocouples Temperature Effects Examples 644H DIN a Head Mount Dimensional DrawingsMounting LCD Display00809-0400-4728, Rev AA JuneSanitary Housing Covers LCD Display CoverRing 76.2 27.9 74.4 25.4 44.5 70.0 Options Ordering InformationAlarm Level Configuration Standard Configuration StandardAssemble To Options Standard Enclosure Options StandardConsiderations TaggingTransmitter Configuration Configuration toolWith DeltaV, with AMS, or other Foundation fieldbus host or Custom Configuration Standard Foundation fieldbus ConfigurationRequirements Option Code Specification Standard Block ConfigurationCE Electromagnetic Compatibility Compliance Testing Appendix B Product CertificationsAtex Directive 94/9/EC Hazardous Locations Certificates North American CertificationsRosemount 644 with Foundation fieldbus Fisco Loop/Power Terminals Loop/Power TerminalsEuropean Certifications Special Conditions for Safe UseIECEx Certifications Temperature ClassTo 60 C Fisco Group IIC To 80 CTransmitter I.S Transmitter Fisco Sensor Table B-3. Entity ParametersTransmitter Sensor Schedule of LimitationsPattern Approval for Measuring Instruments See Certificate Ukraine GostApproval Temp Description Group CodeInstallation Drawings Rosemount Rosemount Rosemount 00809-0100-4728, Rev AA June Sheet 2 00809-0100-4728, Rev AA June Sheet 3 00809-0100-4728, Rev AA June 00809-0100-4728, Rev AA June Sheet 2 Rosemount Rosemount 00809-0100-4728, Rev AA June Sheet 2 00809-0100-4728, Rev AA June Sheet 3 Basic Setup Resource Block Appendix C Foundation fieldbus Block InformationDefinition Index Parameters and DescriptionsFeatures FailedenableFeaturesel Maintenable00809-0400-4728, Rev AA Sensor Transducer Block Parameters DescriptionsDescription Effects transmitter operation Primaryvaluetype PrimaryvaluerangeSensrdetailedstatus CalvandusencoeffSESNOR1DAMPING XderrorTransducerdirectory TransducertypeAnalog Input AI Function Block Analog Measurement AccessOutd Cutoff Filter Convert CalcAckoption AI Parameter TableLolopri LCD Transducer Block Table C-4. LCD Transducer Block Parameters and DescriptionsParameter Index Description PID Block Table C-5. PID Block Parameters and DescriptionsParameter Index Index Bad Uncertain Ungrounded Wiring MODEBLK.TARGETLolim Lololim Lolopri Lopri Lower Trim Method DIN Rail Threaded SensorGrounded Ungrounded Wiring Limited Man Mode Unicode UNITSTYPE# Upper Trim MethodSecurity Self Test Direct Zero TrimIndex-4 Page Emerson Process Management Rosemount Inc Temperature GmbH Pacific Private Limited