Raypak 992B-1262B manual Potable Water and Space Heating, Pool Heating

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Potable Water and Space Heating

CAUTION: When this heater is used for both potable water and space heating, observe the following to ensure proper operation.

1.All piping materials and components connected to the water heater for the space heating application shall be suitable for use with potable water.

2.Toxic chemicals, such as used for boiler treatment, shall not be introduced into the potable water used for space heating.

3.If the heater will be used to supply potable water, it shall not be connected to any heating system or components previously used with a non-potable water heating appliance.

4.When the system requires water for space heating at temperatures higher than 140°F, a means such as a mixing valve shall be installed to temper the water in order to reduce scald hazard potential.

Fig. 13: Single Domestic Hot Water Heater and Storage

Tank

Pool Heating

CAUTION: Power to the heater should be interlocked with the main system pump to make sure the heater does not fire without the main system pump in operation. Improper flow control can damage the heater. Uncontrolled flow (too high) or restricted flow (too low) can seriously damage the heater. Follow these instructions to make sure your heater is properly installed.

The Hi Delta pool heater is equipped with an external pump and bypass arrangement as standard equip- ment. This arrangement blends outlet water with the inlet water to increase the inlet water temperature, thereby reducing the likelihood of condensation form- ing on the heat exchanger. The pump also serves to

 

Model

Soft (0-4 grains per gallon)

Medium (5-15 grains per gallon)

Hard* (16-25 grains per gallon)

 

 

No.

T

gpm

P

MTS

SHL

T

gpm

P

MTS

SHL

T

gpm

P

MTS

SHL

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

992B

28

60

2.7

2

4.6

20

83

5.2

2

8.6

13

132

13.1

2

21.0

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

1262B

30

72

4.4

2

7.0

20

106

9.6

2

14.8

16

132

14.8

2

22.7

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

1532B

30

86

7.1

2

10.7

20

132

16.5

2

24.4

20

132

16.5

2

24.4

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

1802B

30

101

10.7

2

15.5

23

132

18.3

2

26.1

23

132

18.3

2

26.1

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

2002B

30

112

13.9

2

19.7

26

132

19.0

2

26.9

26

132

19.0

2

26.9

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

2072B

30

116

14.8

2

21.0

27

132

19.0

2

26.9

27

132

19.0

2

26.9

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

2342B

30

132

21.4

2

29.3

30

132

21.4

2

29.3

30

132

21.4

2

29.3

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

ΔT = Temperature rise, °F

ΔP = Pressure drop through heat exchanger, ft

SHL = System head loss, ft (based on heater and tank placed no more than 5 ft apart and equivalent length pipe/fittings of 2 12” tube = 25 ft)

gpm = Gallons per minute, flow rate MTS = Minimum tubing size

*Must utilize optional cupro-nickel tubes. If over 25 grains per gallon, a water softener/treatment system must be utilized.

Caution: For scale free operation with "Hard Water" (16-25 grains per gallon of total hardness), the operating control must NOT be set higher than 130 F. For higher than 130 F operation, a water softener/treatment system must be utilized.

Table H: Domestic Water Heater Flow Rate Requirements

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Contents Installation & Operating Instructions Page Contents Pay Attention to These Terms Product Receipt Before InstallationInstallations at Elevation Model IdentificationComponent Locations Component Locations BackValves General InformationModel Quantity Vent Size Gas Burners Blowers Model Burners per Valve Stages Fire at StageGeneral Safety Time/Temperature Relationships in ScaldsWater Time to Produce Serious Temp Burn Equipment Base InstallationInstallation Codes StackingTable D Vent/Air Inlet Termination Clearances Indoor Installations Outdoor InstallationsClearances Reversing Air Filter Combustion and Ventilation AirIndoor Units Direct VentTruSeal Combustion Air InstallationsConventional Combustion Air Supply All Air from Inside the BuildingGeneral Canadian InstallationsWater Piping Reversing Water ConnectionsRelief Valve Piping Hydrostatic Test Cold Water OperationTemperature & Pressure Gauge Hydronic HeatingPump Selection Air-Separation/Expansion Tank Pressure Drop in Feet of Head Feedwater RegulatorPiping Three-Way ValvesPotable Water and Space Heating Pool HeatingAutomatic Chlorinators and Chemical Feeders Winterizing Your HeaterPH of Water Gas SupplyPool/Spa Water Chemistry Water Hardness Total Dissolved SolidsModel Gas Supply ConnectionReversing Gas Supply Connection Table I Maximum Equivalent Pipe LengthGas Supply Pressure Electrical Power ConnectionsCheck the Power Source Field-Connected ControllersField Wiring Connection Making the Electrical ConnectionsOn-Off Wiring Connections Model Diameter Order Number VentingFlue Exhaust Tee Appliance CategoriesCombustion Exhaust Support of Vent StackVent Terminal Location Certified Combustion AirInstallations Canadian InstallationsChanging the Flue Outlet Installation Venting Installation TipsVenting Configurations Natural Draft Vertical Venting CategoryCertified Vertical Venting Combustion Air Air Inlet Model TerminationCommon Venting System HeightHorizontal Through-the-Wall Venting Category Horizontal Through-the-Wall Venting CategoryVenting Direct Vent Horizontal Through- the-WallModel Certified Maximum Combustion Air Inlet Equivalent Material Vent Length Intake PipeDirect Vent Vertical Direct Vent VerticalOutdoor Installation ControlsFreeze Protection Heater Sequence of Operation Models 992B-1262BExternal Lights Color Indication Models 1532B 1802B Page Page Models 2002B 2342B Page Page Ignition Module High Limit Manual ResetFlow Switch Operating ControlHigh and Low Gas Pressure Switches Low Water Cut-Off OptionalUDB Diagnostic Board UDB Fault History87%-Efficiency Boilers Special Instructions Water PipingVenting Appliance Categories Vertical Venting Category Vent Terminal LocationCondensate Management Certified Maximum Combustion Air Air Inlet Model Venting EquivalentMax. Length Material Vent Length Direct Vent Horizontal Through- the-Wall 992BE 75’ 100’ 1262BE Galvanized Steel 1532BE Category 25’ Wiring Diagram Models 992B-1262B Wiring Diagram Models 1532B-2342B START-UP Pre Start-upBlower Adjustment Main Burner AdjustmentStart-Up Follow-Up Safety InspectionLeak Test Procedure Dual-Seat Gas Valves Pilot Turn-Down TestPost Start-Up Check Leak TestOperation Lighting InstructionsTo Turn Off Gas To Appliance Troubleshooting StepMaintenance Suggested Minimum Maintenance SchedulePreventive Maintenance Schedule Annually WeeklySemi-Annually As RequiredAppendix Inside Air ContaminationLimited Parts Warranty HI Delta Types H and WH Limited Parts Warranty HI Delta Type P START-UP Checklist for FAN-ASSISTED Raypak Products Page