Raypak 992B-1262B manual START-UP Checklist for FAN-ASSISTED Raypak Products

START-UP CHECKLIST FOR FAN-ASSISTED

RAYPAK PRODUCTS

This start-up checklist is to be completely filled out by the service technician starting up the Raypak Boiler or Heater for the first time. All information may be used for warranty purposes and to ensure that the installation is correct. Additionally this form will be used to record all equipment operation functions and required settings.

GAS SUPPLY DATA		CLEARANCES
Regulator Model & Size	_________ / ______CFH	Front Clearance	_______________In.
Gas Line Size (in room)	________________In. NPT	Right Side Clearance	_______________In.
Length of Gas Line	________________Eq Ft	Left Side Clearance	_______________In.
Low Gas Pressure Setting	________________In. WC	Rear Clearance	_______________In.
High Gas Pressure Setting	________________In. WC	Overhead Clearance	_______________In.
Gas Shut-Off Valve Type	________________
( Ball, Lube cock)		ELECTRICAL
Sediment Trap	________________Y/N	Voltage Supply (VAC)	No Load______ Load_____
Port	_______Std______Full	Voltage -24 VAC	_______________VAC
		Voltage Com to Ground	_______________VAC
VISUAL INSPECTION OF COMPONENTS		Hot Surface Igniter	_______________Ohms
Verify inspection was done and condition of components are in		Auto High Limit Setting	_______________deg F
good working order with a “yes”		Manual Reset High Limit Setting	_______________deg F
Wiring Harness	_________________ Y/N	Operating Control Setting	_______________deg F
Burner/s (flame)	_________________ Y/N
Refractory (visual)	_________________ Y/N	Sketch plumbing on reverse side
Remote flame sense	_________________ Y/N	WATER SUPPLY
Covers in place for outdoor	_________________ Y/N	Flow Rate in GPM or Delta T	_______________If Avail
		Measure flow rate at full fire
VENTING		Pump Economaster setting	_______________Minutes
Vent Size: _____________	Stack Height:_______	Low Water Cutoff	_______________Test
Category: _________	sketch vent on reverse side ***	Number of Tanks and Size	Qty____ _______Gallons
Vent Material:	__________________	Plumbing Size	_______________
Vent Termination Type:	__________________	Pump Size: _________(boiler)	Pump HP: ______
Combustion Air Openings:	Low __________ in2	Impeller trim____________	Pump Model___________
Ventilation air	High __________ in2	Louvers __________________	Screens________________
EMISSIONS SETTINGS AND TEST INFORMATION		Nominal Factory Recommended Settings
(AT FULL FIRE)
Blower Pressure Setting	_________________In. WC	See manual or card tag
Supply Gas Pressure	_________________In. WC	See manual or card tag
Verify stable pressure static &	dynamic condition
Pilot Gas Pressure	_________________In. WC	See manual or card tag
Manifold Gas Pressure	_________________In. WC	See manual or card tag
The following measurements must be obtained with a Combustion Analyzer.
NOX	_________________PPM	Less than 20 PPM (If required by Certifying Agency)
Free Oxygen	_________________%	See manual
CO	_________________PPM	Less than 150 PPM
CO2	_________________%	See manual

Model Number: ______________________________

***Note: draw venting with details, such as extractors, barometric dampers, blast dampers or draft inducers

Serial Number: _______________________________

Site Altitude Above Sea Level __________________Ft.

Job Name _______________________________________________________________________________________

Address _________________________________________________________________________________________

Physical Location of Boiler: Indoors______; Outdoors______; Ground Level______; Roof______; Below Grade______

Mechanical Contractor / Installer _______________________________________________________________________

Date and Time of Start-up _____________Print Name and Signature of Start-up Technician_________________________

Information must be faxed to: (805) 278-5471 in order to ensure warranty consideration Attn: Service Manager

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