Raypak 992B-1262B manual Direct Vent Horizontal Through- the-Wall

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The stainless steel direct vent cap must be furnished by the boiler manufacturer in accordance with its list- ing (sales order option D-15).

Use only double-wall vent pipe and the special gas vent pipes listed for use with category II or IV gas burn- ing boilers, such as the stainless steel Saf-T vent by Heat Fab Inc. (800-772-0739), Protech Systems Inc. (800-766-3473), Z-Flex (800-654-5600) or American Metal Products (800-423-4270). Pipe joints must be positively sealed. Follow the vent manufacturer’s installation instructions carefully.

Direct Vent - Horizontal Through- the-Wall

Fig. 43: Direct Vent - Horizontal Through-the-Wall

Installation

These installations utilize the boiler-mounted blower to draw combustion air from outdoors and vent combus- tion products to the outdoors.

The total length of the direct vent through-the-wall exhaust vent cannot exceed 40 ft in length for the flue outlet. Each elbow used is equal to 10 ft of straight pipe. This will allow installation in one of the three fol- lowing combinations:

40’ of straight flue pipe

30’ of straight flue pipe and one elbow

20’ of straight flue pipe and two elbows

The total length air supply duct cannot exceed the dis- tances listed. Each elbow used is equal to 10 ft of straight pipe. This will allow installation in one of the three following combinations:

40’ of straight combustion air pipe

30’ of straight combustion air pipe and one elbow

20’ of straight combustion air pipe and two elbows

The flue exhaust direct vent cap is not considered in the overall length of the venting system.

Care must be taken during assembly that all joints are sealed properly and are airtight.

The vent must be installed to prevent the potential ac- cumulation of condensate in the vent pipes. It is recommended that:

1.The vent must be installed with a slight downward slope of not more than 1/4 inch per foot of hori- zontal run to the vent terminal.

2.The vent must be insulated through the length of the horizontal run.

For installations in extremely cold climate, it is rec- ommended that:

1.The vent must be installed with a slight upward slope of not more than 1/4 inch per foot of hori- zontal run to the vent terminal. In this case, an approved condensate trap must be installed per applicable codes.

2.The intake vent must be insulated through the length of the horizontal run.

Common Venting System

Common venting of Category IV systems is not al- lowed.

WARNING: No substitutions of flue pipe or vent cap material are allowed. Such substitutions would jeopardize the safety and health of inhabitants.

The stainless steel flue exhaust direct vent cap must be furnished by the boiler manufacturer in accordance with its listing (sales order option D-15).

Use only double-wall vent pipe and the special gas vent pipes listed for use with category II or IV gas burn- ing boilers, such as the stainless steel Saf-T vent by Heat Fab Inc. (800-772-0739), Protech Systems Inc. (800-766-3473), Z-Flex (800-654-5600) or American Metal Products (800-423-4270). Pipe joints must be positively sealed. Follow the vent manufacturer’s installation instructions carefully.

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Contents Installation & Operating Instructions Page Contents Pay Attention to These Terms Before Installation Installations at ElevationProduct Receipt Model IdentificationComponent Locations Component Locations BackGeneral Information Model Quantity Vent Size Gas Burners BlowersValves Model Burners per Valve Stages Fire at StageGeneral Safety Time/Temperature Relationships in ScaldsWater Time to Produce Serious Temp Burn Installation Installation CodesEquipment Base StackingTable D Vent/Air Inlet Termination Clearances Indoor Installations Outdoor InstallationsClearances Combustion and Ventilation Air Indoor UnitsReversing Air Filter Direct VentInstallations Conventional Combustion Air SupplyTruSeal Combustion Air All Air from Inside the BuildingCanadian Installations Water PipingGeneral Reversing Water ConnectionsRelief Valve Piping Hydrostatic Test Cold Water OperationTemperature & Pressure Gauge Hydronic HeatingPump Selection Pressure Drop in Feet of Head Feedwater Regulator PipingAir-Separation/Expansion Tank Three-Way ValvesPotable Water and Space Heating Pool HeatingAutomatic Chlorinators and Chemical Feeders Winterizing Your HeaterGas Supply Pool/Spa Water Chemistry Water HardnessPH of Water Total Dissolved SolidsGas Supply Connection Reversing Gas Supply ConnectionModel Table I Maximum Equivalent Pipe LengthElectrical Power Connections Check the Power SourceGas Supply Pressure Field-Connected ControllersField Wiring Connection Making the Electrical ConnectionsOn-Off Wiring Connections Venting Flue Exhaust TeeModel Diameter Order Number Appliance CategoriesSupport of Vent Stack Vent Terminal LocationCombustion Exhaust Certified Combustion AirInstallations Canadian InstallationsChanging the Flue Outlet Venting Installation Tips Venting ConfigurationsInstallation Natural Draft Vertical Venting CategoryTermination Common Venting SystemCertified Vertical Venting Combustion Air Air Inlet Model HeightHorizontal Through-the-Wall Venting Category Horizontal Through-the-Wall Venting CategoryDirect Vent Horizontal Through- the-Wall Model Certified Maximum Combustion Air InletVenting Equivalent Material Vent Length Intake PipeDirect Vent Vertical Direct Vent VerticalOutdoor Installation ControlsFreeze Protection Heater Sequence of Operation Models 992B-1262BExternal Lights Color Indication Models 1532B 1802B Page Page Models 2002B 2342B Page Page High Limit Manual Reset Flow SwitchIgnition Module Operating ControlHigh and Low Gas Pressure Switches Low Water Cut-Off OptionalUDB Diagnostic Board UDB Fault History87%-Efficiency Boilers Special Instructions Water PipingVenting Appliance Categories Vertical Venting Category Vent Terminal LocationCondensate Management Certified Maximum Combustion Air Air Inlet Model Venting EquivalentMax. Length Material Vent Length Direct Vent Horizontal Through- the-Wall 992BE 75’ 100’ 1262BE Galvanized Steel 1532BE Category 25’ Wiring Diagram Models 992B-1262B Wiring Diagram Models 1532B-2342B START-UP Pre Start-upBlower Adjustment Main Burner AdjustmentStart-Up Safety Inspection Leak Test Procedure Dual-Seat Gas ValvesFollow-Up Pilot Turn-Down TestPost Start-Up Check Leak TestOperation Lighting InstructionsTo Turn Off Gas To Appliance Troubleshooting StepMaintenance Suggested Minimum Maintenance SchedulePreventive Maintenance Schedule Weekly Semi-AnnuallyAnnually As RequiredAppendix Inside Air ContaminationLimited Parts Warranty HI Delta Types H and WH Limited Parts Warranty HI Delta Type P START-UP Checklist for FAN-ASSISTED Raypak Products Page