Raypak 992B-1262B manual Support of Vent Stack, Vent Terminal Location, Combustion Exhaust

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Category II – A heater which operates with a non-pos- itive vent static pressure and with a vent gas temperature that may cause excessive condensate production in the vent.

Category III – A heater which operates with a positive vent pressure and with a vent gas temperature that avoids excessive condensate production in the vent.

Category IV – A heater which operates with a positive vent pressure and with a vent gas temperature that may cause excessive condensate production in the vent.

See Table K for appliance category requirements.

NOTE: For additional information on appliance categorization, see appropriate ANSI Z21 Standard and the NFGC (U.S.), or B149 (Canada), or applicable provisions of local building codes.

CAUTION: When condensate traps are installed, condensate must be routed to an appropriate container for neutralization before disposal, as required by local codes.

WARNING: Contact the manufacturer of the vent material if there is any question about the appliance categorization and suitability of a vent material for application on a Category III or IV vent system. Using improper venting materials can result in personal injury, death or property damage.

Support of Vent Stack

The weight of the vent stack or chimney must not rest on the heater vent connection. Support must be pro- vided in compliance with applicable codes. The vent should also be installed to maintain proper clearances from combustible materials.

Use insulated vent pipe spacers where the vent pass- es through combustible roofs and walls.

NOTE: During winter months check the vent cap and make sure no blockage occurs from build-up of snow or ice.

Vent Terminal Location

1.Condensate can freeze on the vent cap. Frozen condensate on the vent cap can result in a blocked flue condition.

2.Give special attention to the location of the vent termination to avoid possibility of property dam- age or personal injury.

3.Gases may form a white vapor plume in winter. The plume could obstruct a window view if the ter- mination is installed near windows.

4.Prevailing winds, in combination with below-freez- ing temperatures, can cause freezing of condensate and water/ice build-up on buildings, plants or roofs.

5.The bottom of the vent terminal and the air intake shall be located at least 12 in. above grade, includ- ing normal snow line.

6.Un-insulated single-wall metal vent pipe shall not be used outdoors in cold climates for venting gas- fired equipment.

7.Through-the-wall vents for Category II and IV appliances and non-categorized condensing appli- ances shall not terminate over public walkways or over an area where condensate or vapor could create a nuisance or hazard or could be detrimen- tal to the operation of regulators, relief valves, or other equipment. Where local experience indi- cates that condensate is a problem with Category I and III appliances, this provision shall also apply.

 

 

 

 

 

 

 

 

 

Combustion

Exhaust

Heater Venting

Certified

Combustion Air

 

 

Air Supply

Configuration

Category

Materials

 

Inlet Material

 

 

 

 

 

 

 

 

 

 

 

Vertical Natural

I

“B” Vent

 

 

 

 

From Inside Building

Draft Venting

 

 

 

 

 

 

 

 

 

 

(Non-Direct Venting)

Horizontal Through-

III

Stainless Steel

 

 

 

 

 

 

 

 

 

 

the-Wall Venting

(Gas Tight)

 

 

 

 

 

 

 

 

 

 

 

Vertical Natural

I

“B” Vent

Galvanized Steel

 

 

From Outside Building

Draft Venting

 

PVC

 

 

 

 

 

 

 

(Direct Venting)

Horizontal Through-

III

Stainless Steel

 

ABS

 

 

 

 

CPVC

 

 

 

the-Wall Venting

(Gas Tight)

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Table K: Venting Category Requirements

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Contents Installation & Operating Instructions Page Contents Pay Attention to These Terms Product Receipt Before InstallationInstallations at Elevation Model IdentificationComponent Locations Component Locations BackValves General InformationModel Quantity Vent Size Gas Burners Blowers Model Burners per Valve Stages Fire at StageWater Time to Produce Serious Temp Burn General SafetyTime/Temperature Relationships in Scalds Equipment Base InstallationInstallation Codes StackingTable D Vent/Air Inlet Termination Clearances Clearances Indoor InstallationsOutdoor Installations Reversing Air Filter Combustion and Ventilation AirIndoor Units Direct VentTruSeal Combustion Air InstallationsConventional Combustion Air Supply All Air from Inside the BuildingGeneral Canadian InstallationsWater Piping Reversing Water ConnectionsRelief Valve Piping Hydrostatic Test Cold Water OperationPump Selection Temperature & Pressure GaugeHydronic Heating Air-Separation/Expansion Tank Pressure Drop in Feet of Head Feedwater RegulatorPiping Three-Way ValvesPotable Water and Space Heating Pool HeatingAutomatic Chlorinators and Chemical Feeders Winterizing Your HeaterPH of Water Gas SupplyPool/Spa Water Chemistry Water Hardness Total Dissolved SolidsModel Gas Supply ConnectionReversing Gas Supply Connection Table I Maximum Equivalent Pipe LengthGas Supply Pressure Electrical Power ConnectionsCheck the Power Source Field-Connected ControllersField Wiring Connection Making the Electrical ConnectionsOn-Off Wiring Connections Model Diameter Order Number VentingFlue Exhaust Tee Appliance CategoriesCombustion Exhaust Support of Vent StackVent Terminal Location Certified Combustion AirChanging the Flue Outlet InstallationsCanadian Installations Installation Venting Installation TipsVenting Configurations Natural Draft Vertical Venting CategoryCertified Vertical Venting Combustion Air Air Inlet Model TerminationCommon Venting System HeightHorizontal Through-the-Wall Venting Category Horizontal Through-the-Wall Venting CategoryVenting Direct Vent Horizontal Through- the-WallModel Certified Maximum Combustion Air Inlet Equivalent Material Vent Length Intake PipeDirect Vent Vertical Direct Vent VerticalFreeze Protection Outdoor InstallationControls Heater Sequence of Operation Models 992B-1262BExternal Lights Color Indication Models 1532B 1802B Page Page Models 2002B 2342B Page Page Ignition Module High Limit Manual ResetFlow Switch Operating ControlHigh and Low Gas Pressure Switches Low Water Cut-Off OptionalUDB Diagnostic Board UDB Fault HistoryVenting Appliance Categories 87%-Efficiency Boilers Special InstructionsWater Piping Condensate Management Vertical Venting CategoryVent Terminal Location Max. Length Material Vent Length Certified Maximum Combustion Air Air Inlet Model VentingEquivalent Direct Vent Horizontal Through- the-Wall 992BE 75’ 100’ 1262BE Galvanized Steel 1532BE Category 25’ Wiring Diagram Models 992B-1262B Wiring Diagram Models 1532B-2342B START-UP Pre Start-upStart-Up Blower AdjustmentMain Burner Adjustment Follow-Up Safety InspectionLeak Test Procedure Dual-Seat Gas Valves Pilot Turn-Down TestPost Start-Up Check Leak TestTo Turn Off Gas To Appliance OperationLighting Instructions Troubleshooting StepPreventive Maintenance Schedule MaintenanceSuggested Minimum Maintenance Schedule Annually WeeklySemi-Annually As RequiredAppendix Inside Air ContaminationLimited Parts Warranty HI Delta Types H and WH Limited Parts Warranty HI Delta Type P START-UP Checklist for FAN-ASSISTED Raypak Products Page