Raypak 992B-1262B Electrical Power Connections, Gas Supply Pressure, Field-Connected Controllers

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9.Install a coupling, nipple, union and sediment trap onto the right-hand end of the main gas line and then install the gas line, making sure that a manu- al shut-off valve has been installed within 10 ft of the heater.

10.Replace the left and right front panels on the heater.

Gas Supply Pressure

A minimum of 5.0 in. WC and a maximum of 10.5 in. WC upstream gas pressure is required under load and no-load conditions for natural gas. A minimum of 11.0 in. WC and a maximum of 13.0 in. WC is required for propane gas. The gas pressure regulator(s) supplied on the heater is for low-pressure service. If upstream pressure exceeds 14.0 in. WC, an intermediate gas pressure regulator, of the lockup type, must be installed.

When connecting additional gas utilization equipment to the gas piping system, the existing piping must be checked to determine if it has adequate capacity for the combined load.

The gas valve pressure regulator(s) on the heater are nominally preset at 3.5 in. WC for natural gas, and

10.5in. WC for propane gas. The pressure at the gas valve outlet tap, measured with a manometer, while in operation should be 3.5 ± 0.1 in. WC for natural gas and 10.5 in. ± 0.1 in. WC for propane gas. If an adjust- ment is needed, remove the adjustment screw cover and turn the adjustment screw clockwise to increase pressure or counter-clockwise to lower pressure.

Electrical Power Connections

Installations must follow these codes:

•National Electrical Code and any other national, state, provincial or local codes or regulations hav- ing jurisdiction.

•Safety wiring must be NEC Class 1.

•Heater must be electrically grounded as required by the NEC.

•In Canada, CSA C22. 1 C.E.C. Part 1.

The heater is wired for 120 VAC, <12 amps. The volt- age is indicated on the tie-in leads. Consult the wiring diagram shipped with the heater in the instruction packet. The remote tank control stat, thermostat, or electronic heater control (as applicable) may be con- nected to the stage selector terminal (See wiring diagram). 24 VAC is supplied to this connection through the heater transformer. DO NOT attach any voltage to the stage selector terminals. Before starting the heater check to ensure proper voltage to the heater and pump.

Install a separate disconnect means for each load. Use appropriately sized wire as defined by NEC, CSA and/or local code. All primary wiring should be 125% of minimum rating.

If any of the original wire as supplied with the heater must be replaced, it must be replaced with 105°C wire or its equivalent.

Field-Connected Controllers

It is strongly recommended that all individually-pow- ered control modules and the heater should be supplied from the same power source.

NOTE: Field-supplied isolation relays should be installed when field-connected controllers are mounted more than 50 equivalent feet (18 Ga) from heater.

Check the Power Source

WARNING: Using a multi-meter, check the following voltages at the terminal block inside the unit. Make sure proper polarity is followed and house ground is proven. (See Fig. 18.)

Fig. 17: Gas Valves

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Contents Installation & Operating Instructions Page Contents Pay Attention to These Terms Product Receipt Before InstallationInstallations at Elevation Model IdentificationComponent Locations Component Locations BackValves General InformationModel Quantity Vent Size Gas Burners Blowers Model Burners per Valve Stages Fire at StageTime/Temperature Relationships in Scalds General SafetyWater Time to Produce Serious Temp Burn Equipment Base InstallationInstallation Codes StackingTable D Vent/Air Inlet Termination Clearances Outdoor Installations Indoor InstallationsClearances Reversing Air Filter Combustion and Ventilation AirIndoor Units Direct VentTruSeal Combustion Air InstallationsConventional Combustion Air Supply All Air from Inside the BuildingGeneral Canadian InstallationsWater Piping Reversing Water ConnectionsRelief Valve Piping Hydrostatic Test Cold Water OperationHydronic Heating Temperature & Pressure GaugePump Selection Air-Separation/Expansion Tank Pressure Drop in Feet of Head Feedwater RegulatorPiping Three-Way ValvesPotable Water and Space Heating Pool HeatingAutomatic Chlorinators and Chemical Feeders Winterizing Your HeaterPH of Water Gas SupplyPool/Spa Water Chemistry Water Hardness Total Dissolved SolidsModel Gas Supply ConnectionReversing Gas Supply Connection Table I Maximum Equivalent Pipe LengthGas Supply Pressure Electrical Power ConnectionsCheck the Power Source Field-Connected ControllersField Wiring Connection Making the Electrical ConnectionsOn-Off Wiring Connections Model Diameter Order Number VentingFlue Exhaust Tee Appliance CategoriesCombustion Exhaust Support of Vent StackVent Terminal Location Certified Combustion AirCanadian Installations InstallationsChanging the Flue Outlet Installation Venting Installation TipsVenting Configurations Natural Draft Vertical Venting CategoryCertified Vertical Venting Combustion Air Air Inlet Model TerminationCommon Venting System HeightHorizontal Through-the-Wall Venting Category Horizontal Through-the-Wall Venting CategoryVenting Direct Vent Horizontal Through- the-WallModel Certified Maximum Combustion Air Inlet Equivalent Material Vent Length Intake PipeDirect Vent Vertical Direct Vent VerticalControls Outdoor InstallationFreeze Protection Heater Sequence of Operation Models 992B-1262BExternal Lights Color Indication Models 1532B 1802B Page Page Models 2002B 2342B Page Page Ignition Module High Limit Manual ResetFlow Switch Operating ControlHigh and Low Gas Pressure Switches Low Water Cut-Off OptionalUDB Diagnostic Board UDB Fault HistoryWater Piping 87%-Efficiency Boilers Special InstructionsVenting Appliance Categories Vent Terminal Location Vertical Venting CategoryCondensate Management Equivalent Certified Maximum Combustion Air Air Inlet Model VentingMax. Length Material Vent Length Direct Vent Horizontal Through- the-Wall 992BE 75’ 100’ 1262BE Galvanized Steel 1532BE Category 25’ Wiring Diagram Models 992B-1262B Wiring Diagram Models 1532B-2342B START-UP Pre Start-upMain Burner Adjustment Blower AdjustmentStart-Up Follow-Up Safety InspectionLeak Test Procedure Dual-Seat Gas Valves Pilot Turn-Down TestPost Start-Up Check Leak TestLighting Instructions OperationTo Turn Off Gas To Appliance Troubleshooting StepSuggested Minimum Maintenance Schedule MaintenancePreventive Maintenance Schedule Annually WeeklySemi-Annually As RequiredAppendix Inside Air ContaminationLimited Parts Warranty HI Delta Types H and WH Limited Parts Warranty HI Delta Type P START-UP Checklist for FAN-ASSISTED Raypak Products Page
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