Section 3 – Maintenance
QUIETPACT 40G Recreational Vehicle Generator
3.10 MAJOR SERVICE MANUAL
To obtain a service manual for your generator, con- tact Generac or your nearest Generac Authorized Service Dealer or, go to www.generac.com. Make sure to identify your MODEL NUMBER and SERIES.
3.11 EXERCISING THE GENERATOR
Generac recommends that you start and operate the generator at least once every seven days. Let the unit run for at least 30 minutes to “exercise” the engine.
3.12 OUT OF SERVICE PROCEDURE
◆3.12.1 REMOVAL FROM SERVICE
If you cannot exercise the generator every seven days, and it is to be out of service longer than 30 days, pre- pare the generator for storage as follows:
1.Start the engine and let it warm up.
2.Close the fuel shutoff valve in the fuel supply line and allow the unit to shut down.
Note:
Using a fuel additive such as
3.While the engine is still warm from running, drain the oil completely. Refill the crankcase with SAE
4.Attach a tag to the engine indicating the viscosity and classification of the oil in the crankcase.
5.Remove the spark plug and pour two or three tablespoons of clean, fresh engine oil into the spark plug threaded openings. Reinstall and tighten the spark plug.
6.Remove the battery and store it in a cool, dry room on a wooden board. Never store the battery on any concrete or earthen floor.
7.Clean and wipe the entire generator.
◆3.12.2 RETURN TO SERVICE
To return the unit to service after storage, proceed as follows:
1.Check the tag on the engine for oil viscosity and classification. Verify that the correct recommend- ed oil is used in the engine (see Section 1.5.4, Page 6). If necessary, drain and refill with the proper oil.
2.Check the state of the battery. Fill all cells of unsealed batteries to the proper level with distilled water. DO NOT USE TAP WATER IN THE BAT- TERY. Recharge the battery to 100 percent state of charge, or, if defective, replace the battery.
3.Clean and wipe the entire generator.
4.Reconnect the battery. Observe battery polarity. Damage may occur if the battery is connected incorrectly.
5.Turn OFF all electrical loads. Add fuel if neces- sary and then start the engine.
6.Allow the unit to run for several minutes to warm up.
7.Apply electrical loads to at least 50 percent of the unit’s rated wattage capacity.
8.When the engine is thoroughly warmed up, shut it down.
9.Your generator is now ready for service.
3.13 ADJUSTING VALVE CLEARANCE
After the first 50 hours of operation, you should adjust the valve clearance in the engine.
When adjusting valve clearance, the engine should be at room temperature and the piston should be at Top Dead Center (TDC) of its compression stroke (both valves closed). Correct clearance is
1.Loosen the rocker arm jam nut. Use an allen wrench to turn the pivot ball stud while checking clearance between the rocker arm and the valve stem with a feeler gauge (Figure 3.7).
Figure 3.7 — Adjusting Valve Clearance
Generac® Power Systems, Inc. 15