Generac 004700-0 owner manual Appendix 4 - Exploded Views and Parts Lists, Description

Page 43
Manual background

 

 

 

 

Appendix 4 — Exploded Views and Parts Lists

 

 

 

 

 

 

 

 

 

 

 

 

QUIETPACT 40G Recreational Vehicle Generator

 

 

 

 

Generator – Drawing No. 0D8353-F

 

ITEM

PART NO.

QTY.

DESCRIPTION

 

1

050322

1

SCREW IHHC 5/16"-24 X 9-3/4"

 

2

022129

22

WASHER LOCK M8-5/16"

 

3

049451

1

WASHER FLAT .406" I.D. X 1.62" O.D.

 

4

0C8096A

1

FAN, 8" CURVE BLADE, 16.5MM I.D.

 

5

0D8120

4

SCREW IHHC M8-1.25 X 260MM

 

6

0C2824

2

SCREW TAP-R #10-32 X 9/16"

 

7

066386

1

ASSEMBLY, BRUSH HOLDER

 

8

0D4217

1

CARRIER, REAR BEARING

 

9

073159

1

BEARING

 

10

0D4484H

1

ROTOR

 

11

0D4430H

1

STATOR

 

12

0D4216

1

ADAPTOR, ENGINE

 

13

048614

4

SCREW HHC 5/16"-24 X 3/4"

 

14

0D2588A

1

GASKET, FRONT DIVIDER

 

15

022131

4

WASHER FLAT 3/8"-M10

 

16

027028

4

NUT LOCK HEX 5/16"-18 NYLON INSERT

 

17

0D6832

1

BRACKET, ENGINE MOUNTING

 

18

022145

18

WASHER FLAT 5/16"

 

19

030231

3

SCREW HHC 5/16"-18 X 1-1/2"

 

20

0C3168

1

5/16" SPECIAL LOCK WASHER

 

21

022259

10

NUT HEX 5/16"-18

 

22

0C8565

1

SCREW SHC M8-1.25 X 18MM

 

23

0D8048

4

VIBRATION MOUNT

 

24

083512

6

SCREW HHTT M8-1.2 X 16MM

 

25

0D6831

1

BRACKET, ALTERNATOR MOUNTING

 

26

029451

2.14'

TAPE ELEC. UL FOAM 1/8" X 1/2"

 

27

0D6918

1

DUCT, ALTERNATOR AIR

 

28

0D2558

1

GASKET, ALTERNATOR DUCT

 

29

087680

2

NUT WING M6-1.0

 

30

0D7530

1

STUD, M6-1.0 OFFSET

 

31

0D9723

1

ELEMENT, AIR FILTER

 

32

0D4511

1

PRECLEANER, AIR

 

33

0D8451

1

WASHER FLAT .281" I.D. X 1.50" O.D.

 

34

022097

1

WASHER LOCK M6-1/4"

 

35

0D7440

1

MUFFLER

 

36

090388

2

SCREW HHTT M6-1.0 X 12MM

 

37

0D7441

2

BOLT CARR 5/16"-18 X 2"

 

38

081105

2

NUT FLANG 5/16"-18 LOCK

 

39

089476

1

GASKET, EXHAUST

 

40

045771

1

NUT, HEX M8-1.25

 

41

022531

1

SCREW HHC 5/16"-18 X 1-3/4"

 

42

0D8981

1

FILTER GASKET RV

Generac® Power Systems, Inc. 41

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Contents GENERA OHVI Air-cooled Recreational Vehicle GeneratorsThis manual should remain with the unit Model QUIETPACT 40GHOW TO OBTAIN SERVICE AUTHORIZED SERVICE DEALER LOCATIONCONTENTS OPERATION AND MAINTENANCEExploded Views and Parts Lists Part II - Installation InstructionsSafety Rules Adjustmentsduring operation. Exercise care near running generators GENERAL HAZARDSDespite the safe design of this generator Parts of the generator are rotating and/or hotFIRE HAZARDS ELECTRICAL HAZARDSEXPLOSION HAZARDS kW Rating 1.1 GENERATOR IDENTIFICATIONModel 004700-0 - QUIETPACT 40G Model Number1.2 GENERATOR APPLICABILITY 1.3 SAFETY1.5 SPECIFICATIONS Do not overload the generator. Some installa1.5.3 ENGINE OIL REQUIREMENTS Generac does not recommend using any1.5.5 GENERATOR 1.5.2 FUEL CONSUMPTION2.2 OPTIONAL REMOTE START/STOP PANEL 2.1.2 START/STOP SWITCH2.4.1 INSTALLATION 2.1 GENERATOR CONTROL PANEL2.4.4 COOLING AND VENTILATING AIR 2.5 STARTING THE GENERATOR2.4.2 ENGINE LUBRICATION 2.4.3 FUEL SUPPLY2.6 STOPPING THE GENERATOR 2.9.1 LOW OIL PRESSURE SWITCH2.9.2 HIGH TEMPERATURE SWITCH Figure 2.2 - Low Oil Pressure and High Temperature Switches2.9.4 OVERVOLTAGE PROTECTION 2.10 ADDITIONAL INFORMATION2.9.3 FIELD BOOST 2.10.1 25-HOUR BREAK-IN PERIOD2.10.4 OPERATION IN HIGH GRASS OR BRUSH Figure 3.1 - Oil Maintenance Features3.1 CHECKING THE ENGINE OIL LEVEL 3.2 CHANGING THE ENGINE OIL AND/OR OIL FILTER3.3.2 CLEANING OR REPLACING THE PAPER FILTER 3.3 MAINTAINING THE ENGINE AIR CLEANER3.3.1 CLEANING THE FOAM PRECLEANER Figure 3.2 - Engine Air CleanerFigure 3.4 - Setting the Spark Plug Gap 3.4 CLEAN AIR INTAKE3.7 CLEAN SPARK ARRESTOR Figure 3.3 - Cleaning Air IntakeUse tools with insulated handles Wear rubber gloves and boots 3.8 CLEANING THE GENERATOR3.9 BATTERY MAINTENANCE Do NOT use a forceful spray of water to clean3.12.2 RETURN TO SERVICE 3.12 OUT OF SERVICE PROCEDURE3.13 ADJUSTING VALVE CLEARANCE 3.12.1 REMOVAL FROM SERVICEFigure 3.8 - Tightening Jam Nut 3.14 RV GENERATOR SERVICE INTERVALONLY QUALIFIED ELECTRICIANS OR CONTRACTORS INSTALLATION INSTRUCTIONSSHOULD ATTEMPT INSTALLATION PARTNOTICE TO INSTALLER FIRE HAZARDS 1.5 GENERATOR ENGINE OPERATING SPEED 1.2 SAFETY1.1 PURPOSE AND SCOPE OF THE MANUAL 1.4 EQUIPMENT DESCRIPTIONVIEW FROM TOP Major Features2.1.3 SUSPENDED MOUNTING 2.1 LOCATION AND SUPPORT2.1.1 GENERATOR LOCATION 2.1.2 GENERATOR SUPPORT2.2.1 COMPARTMENT SIZE 2.2 GENERATOR COMPARTMENTS2.1.4 GENERATOR RESTRAINT 2.2.2 COMPARTMENT CONSTRUCTION2.2.3 SOUND INSULATING MATERIALS 2.2.4 ACOUSTICSFigure 2.6 - Types of Lock Seams All measurements are in millimeters, 25.4 mm = 1” Figure 2.7 - Typical Noise Abatement 2.2.5 COMPARTMENT FLOOR CUTOUTSFigure 2.8 - Compartment Floor Cutout Drawing 0D8716-C VIEW FROM TOP2.3.1 GENERATOR AIRFLOW 2.3.2 TESTING THE INSTALLATION2.3 COOLING AND VENTILATING AIR 2.4 GASOLINE FUEL SYSTEM2.4.2 GENERATOR FUEL SUPPLY LINE 2.4.2.1 Rigid Fuel Lines 2.5 EXHAUST SYSTEM2.4.1 FUEL TANK 2.4.2.2 Flexible Fuel Line2.5.1 SPARK ARRESTOR 2.5.2 EXHAUST SYSTEM SAFETYFigure 2.12 - Spark Arrestor Installation 2.6 ELECTRICAL CONNECTIONS2.6.4 CONDUIT 2.6.2 WIRING2.6.1 ELECTRICAL JUNCTION BOX 2.6.3 GENERATOR AC CONNECTIONS2.6.6 POWER SUPPLY CORD 2.6.5 ISOLATING DIFFERENT POWER SOURCESFigure 2.14 - Transfer Switch Isolation Method 2.7.2 BATTERY CABLES 2.7 BATTERY INSTALLATION2.8 OPTIONAL ACCESSORIES 2.7.1 RECOMMENDED BATTERY3.2 BEFORE INITIAL START-UP 3.1 POST INSTALLATION TESTS3.4 TESTING UNDER LOAD Do not make any unnecessary adjustments3.5 INSTALLATION CHECKLIST 34 Generac Power Systems, Inc Appendix 1 - NotesCORRECTION TROUBLESHOOTING GUIDEPROBLEM CAUSE36 Generac Power Systems, Inc Appendix 3 - Electrical DataBROWN Appendix 3 - Electrical DataPower QUIETPACTTO CARB 38 Generac Power Systems, IncAppendix 4 - Exploded Views and Parts Lists Enclosure - Drawing No. 0D8352-EPART NO. QTY Appendix 4 - Exploded Views and Parts ListsDESCRIPTION 40 Generac Power Systems, Inc DESCRIPTION 25 24 42 Generac Power Systems, IncDESCRIPTION 44 Generac Power Systems, Inc GASKET CARBURETOR/MANIFOLD ASSEMBLY BRACKET GOVERNORBOOT CHOKE SOLENOID PLASTIC ASSEMBLY, GOVERNOR LEVER46 Generac Power Systems, Inc OIL PRESSURE RELIEF COVER TAPERED CRANKSHAFT ASSEMBLYSCREW, HHFC M8-1.25 X 35MM VALVE SPRING WEAR WASHERPURCHASER’S/OWNER’S WARRANTY RESPONSIBILITIES CALIFORNIA AND FEDERAL EMISSION CONTROL WARRANTY STATEMENTYOUR WARRANTY RIGHTS AND OBLIGATIONS MANUFACTURER’S EMISSION CONTROL SYSTEM WARRANTY COVERAGE3 Recreational Vehicle RV Generator 4 Industrial Mobile IM Generator EMISSION CONTROL SYSTEM WARRANTYEMISSION RELATED PARTS INCLUDE THE FOLLOWING 1 Utility 2 Lawn and Garden EquipmentGENERAC POWER SYSTEMS, INC GENERAC POWER SYSTEMS’ THREE-YEAR LIMITED WARRANTYWARRANTY SCHEDULE - COMMERCIAL APPLICATIONS WARRANTY SCHEDULE - CONSUMER/PERSONAL APPLICATIONS
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