Generac 004700-0 owner manual Installation Checklist

Page 35
3.5INSTALLATION CHECKLIST

Section 3 – Post-installation Start-up Adjustments

QUIETPACT 40G Recreational Vehicle Generator

3.5INSTALLATION CHECKLIST

LOCATION AND SUPPORT

Generator is properly located.

Generator is properly supported.

Generator is properly restrained.

GENERATOR COMPARTMENT

Compartment construction is proper.

Holes/Openings are vapor-sealed.

Compartment size is correct.

Compartment is vapor-sealed.

Sound insulation is correct.

Floor cutouts are properly completed.

COOLING AND VENTILATING AIR

Airflow is adequate.

Air inlet opening is correct.

Compensate for restrictions.

Check that installation has been tested.

GASOLINE FUEL SYSTEM

Fuel tank complies with all applicable codes.

Fuel system is properly installed and checked for leaks.

OPTIONAL LP GAS FUEL SYSTEM

Fuel system is properly installed and checked for leaks.

Pressure at regulator inlet is correct.

Rated flow of primary regulator is correct.

All parts are properly installed.

Fuel system is properly tested/adjusted.

EXHAUST SYSTEM

Exhaust system complies with all applicable codes.

Exhaust system is properly and safely installed.

ELECTRICAL CONNECTIONS

Connections comply with local code requirements and all National Electrical Codes.

Junction box is properly installed.

Wiring meets all standards.

All connections are correct.

Conduit is properly installed and sealed.

Generator is properly bonded to the vehicle.

BATTERY INSTALLATION

Recommended battery is installed.

Recommended cables are installed.

Cables are clean and tight.

Cables are connected properly.

Proper ventilation is provided.

Terminals are coated with anti-corrosion grease, and terminal covers are positioned.

OPTIONAL ACCESSORIES

Check that remote start/stop panels (if used) are installed properly.

Check that hourmeter kit (if used) is installed properly.

Check that any other options and accessories (if used) are installed properly.

POST INSTALLATION TESTS

Check that all tests are completed properly.

DATE OF INSTALLATION ____________________________________________________

NAME OF INSTALLER ______________________________________________________

SIGNATURE OF INSTALLER ________________________________________________

Generac® Power Systems, Inc. 33

Image 35
Contents GENERA OHVI Air-cooled Recreational Vehicle GeneratorsThis manual should remain with the unit Model QUIETPACT 40GHOW TO OBTAIN SERVICE AUTHORIZED SERVICE DEALER LOCATIONCONTENTS OPERATION AND MAINTENANCEExploded Views and Parts Lists Part II - Installation InstructionsSafety Rules Adjustmentsduring operation. Exercise care near running generators GENERAL HAZARDSDespite the safe design of this generator Parts of the generator are rotating and/or hotEXPLOSION HAZARDS ELECTRICAL HAZARDSFIRE HAZARDS kW Rating 1.1 GENERATOR IDENTIFICATIONModel 004700-0 - QUIETPACT 40G Model Number1.2 GENERATOR APPLICABILITY 1.3 SAFETY1.5 SPECIFICATIONS Do not overload the generator. Some installa1.5.3 ENGINE OIL REQUIREMENTS Generac does not recommend using any1.5.5 GENERATOR 1.5.2 FUEL CONSUMPTION2.2 OPTIONAL REMOTE START/STOP PANEL 2.1.2 START/STOP SWITCH2.4.1 INSTALLATION 2.1 GENERATOR CONTROL PANEL2.4.4 COOLING AND VENTILATING AIR 2.5 STARTING THE GENERATOR2.4.2 ENGINE LUBRICATION 2.4.3 FUEL SUPPLY2.6 STOPPING THE GENERATOR 2.9.1 LOW OIL PRESSURE SWITCH2.9.2 HIGH TEMPERATURE SWITCH Figure 2.2 - Low Oil Pressure and High Temperature Switches2.9.4 OVERVOLTAGE PROTECTION 2.10 ADDITIONAL INFORMATION2.9.3 FIELD BOOST 2.10.1 25-HOUR BREAK-IN PERIOD2.10.4 OPERATION IN HIGH GRASS OR BRUSH Figure 3.1 - Oil Maintenance Features3.1 CHECKING THE ENGINE OIL LEVEL 3.2 CHANGING THE ENGINE OIL AND/OR OIL FILTER3.3.2 CLEANING OR REPLACING THE PAPER FILTER 3.3 MAINTAINING THE ENGINE AIR CLEANER3.3.1 CLEANING THE FOAM PRECLEANER Figure 3.2 - Engine Air CleanerFigure 3.4 - Setting the Spark Plug Gap 3.4 CLEAN AIR INTAKE3.7 CLEAN SPARK ARRESTOR Figure 3.3 - Cleaning Air IntakeUse tools with insulated handles Wear rubber gloves and boots 3.8 CLEANING THE GENERATOR3.9 BATTERY MAINTENANCE Do NOT use a forceful spray of water to clean3.12.2 RETURN TO SERVICE 3.12 OUT OF SERVICE PROCEDURE3.13 ADJUSTING VALVE CLEARANCE 3.12.1 REMOVAL FROM SERVICEFigure 3.8 - Tightening Jam Nut 3.14 RV GENERATOR SERVICE INTERVALONLY QUALIFIED ELECTRICIANS OR CONTRACTORS INSTALLATION INSTRUCTIONSSHOULD ATTEMPT INSTALLATION PARTNOTICE TO INSTALLER FIRE HAZARDS 1.5 GENERATOR ENGINE OPERATING SPEED 1.2 SAFETY1.1 PURPOSE AND SCOPE OF THE MANUAL 1.4 EQUIPMENT DESCRIPTIONVIEW FROM TOP Major Features2.1.3 SUSPENDED MOUNTING 2.1 LOCATION AND SUPPORT2.1.1 GENERATOR LOCATION 2.1.2 GENERATOR SUPPORT2.2.1 COMPARTMENT SIZE 2.2 GENERATOR COMPARTMENTS2.1.4 GENERATOR RESTRAINT 2.2.2 COMPARTMENT CONSTRUCTIONFigure 2.6 - Types of Lock Seams 2.2.4 ACOUSTICS2.2.3 SOUND INSULATING MATERIALS All measurements are in millimeters, 25.4 mm = 1” Figure 2.7 - Typical Noise Abatement 2.2.5 COMPARTMENT FLOOR CUTOUTSFigure 2.8 - Compartment Floor Cutout Drawing 0D8716-C VIEW FROM TOP2.3.1 GENERATOR AIRFLOW 2.3.2 TESTING THE INSTALLATION2.3 COOLING AND VENTILATING AIR 2.4 GASOLINE FUEL SYSTEM2.4.2 GENERATOR FUEL SUPPLY LINE 2.4.2.1 Rigid Fuel Lines 2.5 EXHAUST SYSTEM2.4.1 FUEL TANK 2.4.2.2 Flexible Fuel Line2.5.1 SPARK ARRESTOR 2.5.2 EXHAUST SYSTEM SAFETYFigure 2.12 - Spark Arrestor Installation 2.6 ELECTRICAL CONNECTIONS2.6.4 CONDUIT 2.6.2 WIRING2.6.1 ELECTRICAL JUNCTION BOX 2.6.3 GENERATOR AC CONNECTIONSFigure 2.14 - Transfer Switch Isolation Method 2.6.5 ISOLATING DIFFERENT POWER SOURCES2.6.6 POWER SUPPLY CORD 2.7.2 BATTERY CABLES 2.7 BATTERY INSTALLATION2.8 OPTIONAL ACCESSORIES 2.7.1 RECOMMENDED BATTERY3.2 BEFORE INITIAL START-UP 3.1 POST INSTALLATION TESTS3.4 TESTING UNDER LOAD Do not make any unnecessary adjustments3.5 INSTALLATION CHECKLIST 34 Generac Power Systems, Inc Appendix 1 - NotesCORRECTION TROUBLESHOOTING GUIDEPROBLEM CAUSEBROWN Appendix 3 - Electrical Data36 Generac Power Systems, Inc Appendix 3 - Electrical DataPower QUIETPACTTO CARB 38 Generac Power Systems, IncAppendix 4 - Exploded Views and Parts Lists Enclosure - Drawing No. 0D8352-EDESCRIPTION Appendix 4 - Exploded Views and Parts ListsPART NO. QTY 40 Generac Power Systems, Inc DESCRIPTION 25 24 42 Generac Power Systems, IncDESCRIPTION 44 Generac Power Systems, Inc GASKET CARBURETOR/MANIFOLD ASSEMBLY BRACKET GOVERNORBOOT CHOKE SOLENOID PLASTIC ASSEMBLY, GOVERNOR LEVER46 Generac Power Systems, Inc OIL PRESSURE RELIEF COVER TAPERED CRANKSHAFT ASSEMBLYSCREW, HHFC M8-1.25 X 35MM VALVE SPRING WEAR WASHERPURCHASER’S/OWNER’S WARRANTY RESPONSIBILITIES CALIFORNIA AND FEDERAL EMISSION CONTROL WARRANTY STATEMENTYOUR WARRANTY RIGHTS AND OBLIGATIONS MANUFACTURER’S EMISSION CONTROL SYSTEM WARRANTY COVERAGE3 Recreational Vehicle RV Generator 4 Industrial Mobile IM Generator EMISSION CONTROL SYSTEM WARRANTYEMISSION RELATED PARTS INCLUDE THE FOLLOWING 1 Utility 2 Lawn and Garden EquipmentGENERAC POWER SYSTEMS, INC GENERAC POWER SYSTEMS’ THREE-YEAR LIMITED WARRANTYWARRANTY SCHEDULE - COMMERCIAL APPLICATIONS WARRANTY SCHEDULE - CONSUMER/PERSONAL APPLICATIONS