Generac 004700-0 owner manual Appendix 4 - Exploded Views and Parts Lists, Description

Page 45
Manual background

 

 

 

 

Appendix 4 — Exploded Views and Parts Lists

 

 

 

 

 

 

 

 

 

 

 

 

QUIETPACT 40G Recreational Vehicle Generator

 

 

 

 

 

 

Control Panel – Drawing No. 0D8354-C

 

 

 

ITEM

PART NO.

QTY.

DESCRIPTION

 

 

1

0830490

1

REGULATOR VOLTAGE

 

 

2

075210A

1

TERMINAL BLOCK

 

 

3

0922340

1

CONTROLLER P.C.B.

 

 

4

065795

1

BATTERY CHARGER RECTIFIER

 

 

5

023484F

1

BUSHING SNAP 1"

 

 

6

023484R

1

BUSHING SNAP 1-1/4"

 

 

7

075234

1

RESISTOR, 1 OHM 25W

 

 

8

053623

1

CIRCUIT BREAKER

 

 

9

087798

1

SWITCH S.P.D.T.

 

 

10

092113

1

SWITCH S.P.D.T. ON-MOM-ON

 

 

11

032300

1

HOLDER FUSE

 

 

12

0A9611

1

FUSE 7.5A

 

 

13

090145

1

CIRCUIT BREAKER

 

 

14

0A1658

2

LOCK WASHER SPECIAL

 

 

15

075235

2

SCREW HHC M5-0.8 X 30MM

 

 

16

047411

2

SCREW HHC M6-1.0 X 16MM

 

 

17

049226

5

WASHER LOCK M5

 

 

18

051716

1

NUT HEX M5-0.8

 

 

19

075476

2

SCREW PPHM M4-0.7 X 16MM

 

 

20

022264

2

WASHER LOCK #8-M4

 

 

21

051715

2

NUT HEX M4-0.7

 

 

22

0A2053

1

SCREW HHC M6-1.0 X 65MM

 

 

23

022473

5

WASHER FLAT 1/4"

 

 

24

022097

5

WASHER LOCK M6-1/4"

 

 

25

049813

5

NUT HEX M6-1.0

 

 

26

055440

2

SCREW HHC M5-0.8 X 25MM

 

 

27

049815

1

SCREW HHC M5-0.8 X 16MM

 

 

28

038750

2

SCREW HHC M6-1.0 X 30MM

 

 

29

051714

2

NUT, HEX M3-0.5

 

 

30

0D8794

1

PANEL CONTROL

 

 

31

025105

2

SCREW RHM #6-32 X 1/4" SIMS

 

 

32

028739

2

TIE WRAP UL 4" (NOT SHOWN)

 

 

33

0D8308

1

DECAL (NOT SHOWN)

 

 

34

0D8418

1

HARNESS (NOT SHOWN)

 

 

35

023484G

1

BUSHING, SNAP 1.09"

 

 

36

043182

2

WASHER LOCK M3

 

 

37

031879

2

WASHER FLAT M3

 

 

38

0D6575D

1

DEUTSCH, MOUNTING CLIP

 

 

39

0A9973

1

RIVET POP 0.125" LARGE FLANGE

 

 

Generac® Power Systems, Inc. 43

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Contents This manual should remain with the unit Air-cooled Recreational Vehicle GeneratorsModel QUIETPACT 40G GENERA OHVICONTENTS AUTHORIZED SERVICE DEALER LOCATIONOPERATION AND MAINTENANCE HOW TO OBTAIN SERVICESafety Rules Part II - Installation InstructionsAdjustments Exploded Views and Parts ListsDespite the safe design of this generator GENERAL HAZARDSParts of the generator are rotating and/or hot during operation. Exercise care near running generatorsELECTRICAL HAZARDS FIRE HAZARDSEXPLOSION HAZARDS Model 004700-0 - QUIETPACT 40G 1.1 GENERATOR IDENTIFICATIONModel Number kW Rating1.5 SPECIFICATIONS 1.3 SAFETYDo not overload the generator. Some installa 1.2 GENERATOR APPLICABILITY1.5.5 GENERATOR Generac does not recommend using any1.5.2 FUEL CONSUMPTION 1.5.3 ENGINE OIL REQUIREMENTS2.4.1 INSTALLATION 2.1.2 START/STOP SWITCH2.1 GENERATOR CONTROL PANEL 2.2 OPTIONAL REMOTE START/STOP PANEL2.4.2 ENGINE LUBRICATION 2.5 STARTING THE GENERATOR2.4.3 FUEL SUPPLY 2.4.4 COOLING AND VENTILATING AIR2.9.2 HIGH TEMPERATURE SWITCH 2.9.1 LOW OIL PRESSURE SWITCHFigure 2.2 - Low Oil Pressure and High Temperature Switches 2.6 STOPPING THE GENERATOR2.9.3 FIELD BOOST 2.10 ADDITIONAL INFORMATION2.10.1 25-HOUR BREAK-IN PERIOD 2.9.4 OVERVOLTAGE PROTECTION3.1 CHECKING THE ENGINE OIL LEVEL Figure 3.1 - Oil Maintenance Features3.2 CHANGING THE ENGINE OIL AND/OR OIL FILTER 2.10.4 OPERATION IN HIGH GRASS OR BRUSH3.3.1 CLEANING THE FOAM PRECLEANER 3.3 MAINTAINING THE ENGINE AIR CLEANERFigure 3.2 - Engine Air Cleaner 3.3.2 CLEANING OR REPLACING THE PAPER FILTER3.7 CLEAN SPARK ARRESTOR 3.4 CLEAN AIR INTAKEFigure 3.3 - Cleaning Air Intake Figure 3.4 - Setting the Spark Plug Gap3.9 BATTERY MAINTENANCE 3.8 CLEANING THE GENERATORDo NOT use a forceful spray of water to clean Use tools with insulated handles Wear rubber gloves and boots3.13 ADJUSTING VALVE CLEARANCE 3.12 OUT OF SERVICE PROCEDURE3.12.1 REMOVAL FROM SERVICE 3.12.2 RETURN TO SERVICEFigure 3.8 - Tightening Jam Nut 3.14 RV GENERATOR SERVICE INTERVALSHOULD ATTEMPT INSTALLATION INSTALLATION INSTRUCTIONSPART ONLY QUALIFIED ELECTRICIANS OR CONTRACTORSNOTICE TO INSTALLER FIRE HAZARDS 1.1 PURPOSE AND SCOPE OF THE MANUAL 1.2 SAFETY1.4 EQUIPMENT DESCRIPTION 1.5 GENERATOR ENGINE OPERATING SPEEDVIEW FROM TOP Major Features2.1.1 GENERATOR LOCATION 2.1 LOCATION AND SUPPORT2.1.2 GENERATOR SUPPORT 2.1.3 SUSPENDED MOUNTING2.1.4 GENERATOR RESTRAINT 2.2 GENERATOR COMPARTMENTS2.2.2 COMPARTMENT CONSTRUCTION 2.2.1 COMPARTMENT SIZE2.2.4 ACOUSTICS 2.2.3 SOUND INSULATING MATERIALSFigure 2.6 - Types of Lock Seams Figure 2.8 - Compartment Floor Cutout Drawing 0D8716-C Figure 2.7 - Typical Noise Abatement 2.2.5 COMPARTMENT FLOOR CUTOUTSVIEW FROM TOP All measurements are in millimeters, 25.4 mm = 1”2.3 COOLING AND VENTILATING AIR 2.3.2 TESTING THE INSTALLATION2.4 GASOLINE FUEL SYSTEM 2.3.1 GENERATOR AIRFLOW2.4.1 FUEL TANK 2.5 EXHAUST SYSTEM2.4.2.2 Flexible Fuel Line 2.4.2 GENERATOR FUEL SUPPLY LINE 2.4.2.1 Rigid Fuel LinesFigure 2.12 - Spark Arrestor Installation 2.5.2 EXHAUST SYSTEM SAFETY2.6 ELECTRICAL CONNECTIONS 2.5.1 SPARK ARRESTOR2.6.1 ELECTRICAL JUNCTION BOX 2.6.2 WIRING2.6.3 GENERATOR AC CONNECTIONS 2.6.4 CONDUIT2.6.5 ISOLATING DIFFERENT POWER SOURCES 2.6.6 POWER SUPPLY CORDFigure 2.14 - Transfer Switch Isolation Method 2.8 OPTIONAL ACCESSORIES 2.7 BATTERY INSTALLATION2.7.1 RECOMMENDED BATTERY 2.7.2 BATTERY CABLES3.4 TESTING UNDER LOAD 3.1 POST INSTALLATION TESTSDo not make any unnecessary adjustments 3.2 BEFORE INITIAL START-UP3.5 INSTALLATION CHECKLIST 34 Generac Power Systems, Inc Appendix 1 - NotesPROBLEM TROUBLESHOOTING GUIDECAUSE CORRECTIONAppendix 3 - Electrical Data 36 Generac Power Systems, IncBROWN Power DataQUIETPACT Appendix 3 - ElectricalAppendix 4 - Exploded Views and Parts Lists 38 Generac Power Systems, IncEnclosure - Drawing No. 0D8352-E TO CARBAppendix 4 - Exploded Views and Parts Lists PART NO. QTYDESCRIPTION 40 Generac Power Systems, Inc DESCRIPTION 25 24 42 Generac Power Systems, IncDESCRIPTION 44 Generac Power Systems, Inc BOOT CHOKE SOLENOID PLASTIC ASSEMBLY BRACKET GOVERNORASSEMBLY, GOVERNOR LEVER GASKET CARBURETOR/MANIFOLD46 Generac Power Systems, Inc SCREW, HHFC M8-1.25 X 35MM TAPERED CRANKSHAFT ASSEMBLYVALVE SPRING WEAR WASHER OIL PRESSURE RELIEF COVERYOUR WARRANTY RIGHTS AND OBLIGATIONS CALIFORNIA AND FEDERAL EMISSION CONTROL WARRANTY STATEMENTMANUFACTURER’S EMISSION CONTROL SYSTEM WARRANTY COVERAGE PURCHASER’S/OWNER’S WARRANTY RESPONSIBILITIESEMISSION RELATED PARTS INCLUDE THE FOLLOWING EMISSION CONTROL SYSTEM WARRANTY1 Utility 2 Lawn and Garden Equipment 3 Recreational Vehicle RV Generator 4 Industrial Mobile IM GeneratorWARRANTY SCHEDULE - COMMERCIAL APPLICATIONS GENERAC POWER SYSTEMS’ THREE-YEAR LIMITED WARRANTYWARRANTY SCHEDULE - CONSUMER/PERSONAL APPLICATIONS GENERAC POWER SYSTEMS, INC
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