Generac 004700-0 Checking The Engine Oil Level, Changing The Engine Oil And/Or Oil Filter

Page 13
◆2.10.4 OPERATION IN HIGH GRASS OR BRUSH

Section 3 – Maintenance

QUIETPACT 40G Recreational Vehicle Generator

2.10.4 OPERATION IN HIGH GRASS OR BRUSH

3.1CHECKING THE ENGINE OIL LEVEL

Never operate the generator while the vehicle is parked over high grass, weeds, brush, leaves or any other combustible substance. Such materials can ignite and burn from the heat of the exhaust system. The generator exhaust system becomes extremely hot during operation and remains hot for a long time after it has shut down.

2.10.5 EFFECTS OF MOISTURE AND DIRT

Keep the generator set as clean and dry as possible. Protect the unit against excessive dust, dirt, corrosive vapors, road splash, etc. Permitting dirt and mois- ture to accumulate on generator windings will have an adverse effect on the insulation resistance of those windings.

When moisture is allowed to remain in contact with windings, some of the moisture will be retained in voids and cracks in the insulation. This causes a reduced insulation resistance and will eventually cause problems. Dirt will make the problem worse, since dirt tends to hold moisture in contact with windings. Salt (as from sea air) also will worsen the problem since it tends to absorb moisture from the air. Salt and moisture, when combined, form a good electrical conductor.

For oil capacities and requirements, see “Engine Oil Requirements,” Section 1.5.4 (Page 6). Check the engine crankcase oil level at least every eight hours of operation, or before you use it. To check the engine oil level, proceed as follows (see Figure 3.1):

1.Be sure the generator is as level as possible.

2.Remove the dipstick and wipe it dry with a clean, lint-free cloth.

3.Install and tighten the dipstick cap; then, remove it again. The oil level should be at the dipstick “Full” mark.

4.If necessary, remove the oil fill cap on the rocker cover and slowly add oil until it reaches the dip- stick “Full” mark. DO NOT FILL ABOVE THE “FULL” MARK.

Never operate the engine with the oil level

!below the “Add” mark on the dipstick. Doing this could damage the engine.

5.Install and tighten the oil fill cap and the dipstick before operating the engine.

3.2CHANGING THE ENGINE OIL

AND/OR OIL FILTER

Change the engine oil after the first 25 hours of operation (after the 25-hour break-in period, see Section 2.10.1, Page 10). Thereafter, change the oil every 100 operating hours. Change the oil more frequently if operating consistently under heavy load or at high ambient temperatures.

Figure 3.1 – Oil Maintenance Features

GENERAC

G

E N E

OHVIPOWERED

e r ,

W

I

 

R A C

P o w e r S y s t e m s , I n c .- W h it e

w a t

 

 

 

 

 

 

 

 

 

 

 

 

 

 

GENERAC OHVI INDUSTRIAL ENGINE

TM

QUIETPACT 40G

To

Re

m

o v e

CONTROL CENTER

S T A R T

F U E L

C . B .

3 0 A

S T O P

P R I M E

 

 

F U S E

 

 

7.5 A

 

S E R V IC E A C C E S S P A N E L AIR FILTER LOCATED BEHIND PANEL.

MAINTENANCE SCHEDULE

OIL LEVEL:

CHECK DAILY

AIR FILTER:

CLEAN PREFILTER

 

EVERY 100 HOURS. *

 

REPLACE ELEMENT

 

EVERY 250 HOURS. *

OIL & OIL FILTER:

CHANGE EVERY 100

 

HOURS. (OR ANNUALLY) *

 

*

SPARK PLUGS:

INSPECT & CLEAN

 

PLUGS EVERY 100

 

HOURS. REPLACE PLUGS

 

EVERY 500 HOURS.

 

(IF NECESSARY)

FUEL FILTER:

CHANGE EVERY 400

 

HOURS. (OR ANNUALLY)

REPLACEMENT INFORMATION

PREFILTER P/N:

0D4511

AIR FILTER P/N:

0D3262

OIL FILTER P/N:

070185

SPARK PLUG P/N:

072347

FUEL FILTER P/N:

0D7515

OIL CAPACITY WITH FILTER:

0.8L/0.84QT

TEMPERATURE

SAE VISCOSITY

32˚F AND HIGHER

30

10˚F TO 100˚F

15W-40

0˚F TO 80˚F

10W-30

-20˚F TO 50˚F

5W-30

WHEN SERVICE OR PARTS ARE NEEDED IN

THE USA OR CANADA, CONTACT THE GENERAC

SERVICE LOCATOR AT 1-800-333-1322.

RV SERVICE LOCATOR: 1.800.333.1322

Oil Dipstick/Oil Fill Oil DrainOil Filter

 

Generac® Power Systems, Inc. 11

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Contents This manual should remain with the unit Air-cooled Recreational Vehicle GeneratorsModel QUIETPACT 40G GENERA OHVICONTENTS AUTHORIZED SERVICE DEALER LOCATIONOPERATION AND MAINTENANCE HOW TO OBTAIN SERVICESafety Rules Part II - Installation InstructionsAdjustments Exploded Views and Parts ListsDespite the safe design of this generator GENERAL HAZARDSParts of the generator are rotating and/or hot during operation. Exercise care near running generatorsFIRE HAZARDS ELECTRICAL HAZARDSEXPLOSION HAZARDS Model 004700-0 - QUIETPACT 40G 1.1 GENERATOR IDENTIFICATIONModel Number kW Rating1.5 SPECIFICATIONS 1.3 SAFETYDo not overload the generator. Some installa 1.2 GENERATOR APPLICABILITY1.5.5 GENERATOR Generac does not recommend using any1.5.2 FUEL CONSUMPTION 1.5.3 ENGINE OIL REQUIREMENTS2.4.1 INSTALLATION 2.1.2 START/STOP SWITCH2.1 GENERATOR CONTROL PANEL 2.2 OPTIONAL REMOTE START/STOP PANEL2.4.2 ENGINE LUBRICATION 2.5 STARTING THE GENERATOR2.4.3 FUEL SUPPLY 2.4.4 COOLING AND VENTILATING AIR2.9.2 HIGH TEMPERATURE SWITCH 2.9.1 LOW OIL PRESSURE SWITCHFigure 2.2 - Low Oil Pressure and High Temperature Switches 2.6 STOPPING THE GENERATOR2.9.3 FIELD BOOST 2.10 ADDITIONAL INFORMATION2.10.1 25-HOUR BREAK-IN PERIOD 2.9.4 OVERVOLTAGE PROTECTION3.1 CHECKING THE ENGINE OIL LEVEL Figure 3.1 - Oil Maintenance Features3.2 CHANGING THE ENGINE OIL AND/OR OIL FILTER 2.10.4 OPERATION IN HIGH GRASS OR BRUSH3.3.1 CLEANING THE FOAM PRECLEANER 3.3 MAINTAINING THE ENGINE AIR CLEANERFigure 3.2 - Engine Air Cleaner 3.3.2 CLEANING OR REPLACING THE PAPER FILTER3.7 CLEAN SPARK ARRESTOR 3.4 CLEAN AIR INTAKEFigure 3.3 - Cleaning Air Intake Figure 3.4 - Setting the Spark Plug Gap3.9 BATTERY MAINTENANCE 3.8 CLEANING THE GENERATORDo NOT use a forceful spray of water to clean Use tools with insulated handles Wear rubber gloves and boots3.13 ADJUSTING VALVE CLEARANCE 3.12 OUT OF SERVICE PROCEDURE3.12.1 REMOVAL FROM SERVICE 3.12.2 RETURN TO SERVICEFigure 3.8 - Tightening Jam Nut 3.14 RV GENERATOR SERVICE INTERVALSHOULD ATTEMPT INSTALLATION INSTALLATION INSTRUCTIONSPART ONLY QUALIFIED ELECTRICIANS OR CONTRACTORSNOTICE TO INSTALLER FIRE HAZARDS 1.1 PURPOSE AND SCOPE OF THE MANUAL 1.2 SAFETY1.4 EQUIPMENT DESCRIPTION 1.5 GENERATOR ENGINE OPERATING SPEEDVIEW FROM TOP Major Features2.1.1 GENERATOR LOCATION 2.1 LOCATION AND SUPPORT2.1.2 GENERATOR SUPPORT 2.1.3 SUSPENDED MOUNTING2.1.4 GENERATOR RESTRAINT 2.2 GENERATOR COMPARTMENTS2.2.2 COMPARTMENT CONSTRUCTION 2.2.1 COMPARTMENT SIZE2.2.3 SOUND INSULATING MATERIALS 2.2.4 ACOUSTICSFigure 2.6 - Types of Lock Seams Figure 2.8 - Compartment Floor Cutout Drawing 0D8716-C Figure 2.7 - Typical Noise Abatement 2.2.5 COMPARTMENT FLOOR CUTOUTSVIEW FROM TOP All measurements are in millimeters, 25.4 mm = 1”2.3 COOLING AND VENTILATING AIR 2.3.2 TESTING THE INSTALLATION2.4 GASOLINE FUEL SYSTEM 2.3.1 GENERATOR AIRFLOW2.4.1 FUEL TANK 2.5 EXHAUST SYSTEM2.4.2.2 Flexible Fuel Line 2.4.2 GENERATOR FUEL SUPPLY LINE 2.4.2.1 Rigid Fuel LinesFigure 2.12 - Spark Arrestor Installation 2.5.2 EXHAUST SYSTEM SAFETY2.6 ELECTRICAL CONNECTIONS 2.5.1 SPARK ARRESTOR2.6.1 ELECTRICAL JUNCTION BOX 2.6.2 WIRING2.6.3 GENERATOR AC CONNECTIONS 2.6.4 CONDUIT2.6.6 POWER SUPPLY CORD 2.6.5 ISOLATING DIFFERENT POWER SOURCESFigure 2.14 - Transfer Switch Isolation Method 2.8 OPTIONAL ACCESSORIES 2.7 BATTERY INSTALLATION2.7.1 RECOMMENDED BATTERY 2.7.2 BATTERY CABLES3.4 TESTING UNDER LOAD 3.1 POST INSTALLATION TESTSDo not make any unnecessary adjustments 3.2 BEFORE INITIAL START-UP3.5 INSTALLATION CHECKLIST 34 Generac Power Systems, Inc Appendix 1 - NotesPROBLEM TROUBLESHOOTING GUIDECAUSE CORRECTION36 Generac Power Systems, Inc Appendix 3 - Electrical DataBROWN Power DataQUIETPACT Appendix 3 - ElectricalAppendix 4 - Exploded Views and Parts Lists 38 Generac Power Systems, IncEnclosure - Drawing No. 0D8352-E TO CARBPART NO. QTY Appendix 4 - Exploded Views and Parts ListsDESCRIPTION 40 Generac Power Systems, Inc DESCRIPTION 25 24 42 Generac Power Systems, IncDESCRIPTION 44 Generac Power Systems, Inc BOOT CHOKE SOLENOID PLASTIC ASSEMBLY BRACKET GOVERNORASSEMBLY, GOVERNOR LEVER GASKET CARBURETOR/MANIFOLD46 Generac Power Systems, Inc SCREW, HHFC M8-1.25 X 35MM TAPERED CRANKSHAFT ASSEMBLYVALVE SPRING WEAR WASHER OIL PRESSURE RELIEF COVERYOUR WARRANTY RIGHTS AND OBLIGATIONS CALIFORNIA AND FEDERAL EMISSION CONTROL WARRANTY STATEMENTMANUFACTURER’S EMISSION CONTROL SYSTEM WARRANTY COVERAGE PURCHASER’S/OWNER’S WARRANTY RESPONSIBILITIESEMISSION RELATED PARTS INCLUDE THE FOLLOWING EMISSION CONTROL SYSTEM WARRANTY1 Utility 2 Lawn and Garden Equipment 3 Recreational Vehicle RV Generator 4 Industrial Mobile IM GeneratorWARRANTY SCHEDULE - COMMERCIAL APPLICATIONS GENERAC POWER SYSTEMS’ THREE-YEAR LIMITED WARRANTYWARRANTY SCHEDULE - CONSUMER/PERSONAL APPLICATIONS GENERAC POWER SYSTEMS, INC