Generac 004700-0 Appendix 4 - Exploded Views and Parts Lists, Part No. Qty, Description

Page 41
Appendix 4 — Exploded Views and Parts Lists

 

 

 

 

Appendix 4 — Exploded Views and Parts Lists

 

 

 

 

 

 

 

 

 

 

 

 

QUIETPACT 40G Recreational Vehicle Generator

 

 

 

 

 

 

Enclosure – Drawing No. 0D8352-E

 

ITEM

PART NO. QTY.

DESCRIPTION

 

ITEM

PART NO. QTY.

DESCRIPTION

 

1

0D6822

1

TRAY, ENCLOSURE

32

022131

2

WASHER FLAT 3/8-M10"

 

2

0D6942

1

PANEL, ENCLOSURE SIDE

33

0C5443

1

BLOCK, TERMINAL BATTERY POST

 

3

0D6939

1

PANEL, REAR DIVIDER

34

0C7423

1

STUD 3/8"-16 X 2"-1/4" BRASS

 

4

0D6943

1

PANEL, ENCLOSURE ROOF

35

029451

2.1'

TAPE FOAM 1/8" X ½"

 

5

0D6941

1

PANEL, ENCLOSURE BACK

36

074908

4

SCREW HHTT M5-0.8 X 10

 

6

0D6940

1

PANEL, FRONT DIVIDER

37

0D8717

1

CUSTOMER CONNECTION HARNESS

 

7

0D6945

1

COMPARTMENT, AIR INTAKE

38

0D9020

1

FOAM, AIR OUT COMPARTMENT SIDE

 

8

0D6944

1

PANEL, ENCLOSURE DOOR

39

0742600144

1

CABLE, STARTER

 

9

0D8254

1

SHIELD, MUFFLER

40

0E0724

1

ASSEMBLY OIL DRAIN

 

10

0C5644

2

SLIDE LATCH, FLUSH

41

0A7215

18

SCREW SW ¼"-20 X 5/8" WITH NYLON

 

11

0D7513

1

PUMP, FUEL

 

 

 

 

WASHER

 

12

087769

1

FILTER, FUEL

42

0742600143

1

CABLE, BATTERY CONNECTION

 

13

0D7613

1

FUEL LINE, FILTER TO PUMP

43

0D8595

1

MOUNT, FUEL FILTER SUPPORT

 

14

0D7614

1

FUEL LINE, PUMP TO CARB

44

0D8627

2

FOAM, AIR INTAKE COMPARTMENT

 

15

048031C

2

CLAMP HOSE BAND ¼"

45

0D8628

1

FOAM, ROOF AIR OUT COMPARTMENT

 

16

047411

2

SCREW HHC M6-1.0 X 16

46

0D8628A

1

FOAM, BACK COMPARTMENT

 

17

022473

2

WASHER FLAT ¼"

47

0D8691

1

FOAM, DOOR PANEL

 

18

023484S

1

BUSHING, 1.09" SNAP

48

0D7176

4

WASHER SELF LOCKING 1"

 

19

022097

2

WASHER LOCK M6-1/4"

49

0A2115

1

WASHER NYLON .250"

 

20

086729

1

CONTACTOR, STARTER

50

0D9282

1

HARDWARE CLOTH COMPARTMENT

 

21

0D3700

24

NUT FLANGE M6-1.0 NYLOK

 

 

 

 

AIR OUT

 

22

022129

2

WASHER LOCK M8-5/16"

51

023484E

1

BUSHING, 0.50" SNAP

 

23

022259

2

NUT HEX 5/16"-18

52

030340

8.5"

HOSE, 1/4" ID

 

24

075763A

2

BOOT BATTERY CABLE

53

0E0014

1

BOX, MUFFLER TAIL PIPE

 

25

0D7293

1

PANEL AIR BOX COVER

54

0E0017

1

GASKET, MUFFLER TAIL PIPE BOX

 

26

064113

1

SCREW, M6-1.00 X 20MM WING

55

0C7968

1

NUT HEX JAM 3/8"-16 BRASS

 

27

0C7561

1

BOLT CARR 3/8"-16 X 1"

56

0E0361

1

DIPSTICK

 

28

0A4456

1

3/8" SPECIAL L/WASHER

57

0D8981

1

FILTER GASKET

 

29

076821

2

NUT HEX 3/8"-16 BRASS

58

029451A

8.75'

FOAM TAPE 1/16" X ½"

 

30

049813

2

NUT HEX M6 X 1.0

59

0D8628B

1

FOAM, FRONT AIR OUT

 

31

022237

1

WASHER LOCK 3/8"

 

 

 

 

COMPARTMENT

Generac® Power Systems, Inc. 39

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Contents This manual should remain with the unit Air-cooled Recreational Vehicle GeneratorsModel QUIETPACT 40G GENERA OHVICONTENTS AUTHORIZED SERVICE DEALER LOCATIONOPERATION AND MAINTENANCE HOW TO OBTAIN SERVICESafety Rules Part II - Installation InstructionsAdjustments Exploded Views and Parts ListsDespite the safe design of this generator GENERAL HAZARDSParts of the generator are rotating and/or hot during operation. Exercise care near running generatorsEXPLOSION HAZARDS ELECTRICAL HAZARDSFIRE HAZARDS Model 004700-0 - QUIETPACT 40G 1.1 GENERATOR IDENTIFICATIONModel Number kW Rating1.5 SPECIFICATIONS 1.3 SAFETYDo not overload the generator. Some installa 1.2 GENERATOR APPLICABILITY1.5.5 GENERATOR Generac does not recommend using any1.5.2 FUEL CONSUMPTION 1.5.3 ENGINE OIL REQUIREMENTS2.4.1 INSTALLATION 2.1.2 START/STOP SWITCH2.1 GENERATOR CONTROL PANEL 2.2 OPTIONAL REMOTE START/STOP PANEL2.4.2 ENGINE LUBRICATION 2.5 STARTING THE GENERATOR2.4.3 FUEL SUPPLY 2.4.4 COOLING AND VENTILATING AIR2.9.2 HIGH TEMPERATURE SWITCH 2.9.1 LOW OIL PRESSURE SWITCHFigure 2.2 - Low Oil Pressure and High Temperature Switches 2.6 STOPPING THE GENERATOR2.9.3 FIELD BOOST 2.10 ADDITIONAL INFORMATION2.10.1 25-HOUR BREAK-IN PERIOD 2.9.4 OVERVOLTAGE PROTECTION3.1 CHECKING THE ENGINE OIL LEVEL Figure 3.1 - Oil Maintenance Features3.2 CHANGING THE ENGINE OIL AND/OR OIL FILTER 2.10.4 OPERATION IN HIGH GRASS OR BRUSH3.3.1 CLEANING THE FOAM PRECLEANER 3.3 MAINTAINING THE ENGINE AIR CLEANERFigure 3.2 - Engine Air Cleaner 3.3.2 CLEANING OR REPLACING THE PAPER FILTER3.7 CLEAN SPARK ARRESTOR 3.4 CLEAN AIR INTAKEFigure 3.3 - Cleaning Air Intake Figure 3.4 - Setting the Spark Plug Gap3.9 BATTERY MAINTENANCE 3.8 CLEANING THE GENERATORDo NOT use a forceful spray of water to clean Use tools with insulated handles Wear rubber gloves and boots3.13 ADJUSTING VALVE CLEARANCE 3.12 OUT OF SERVICE PROCEDURE3.12.1 REMOVAL FROM SERVICE 3.12.2 RETURN TO SERVICEFigure 3.8 - Tightening Jam Nut 3.14 RV GENERATOR SERVICE INTERVALSHOULD ATTEMPT INSTALLATION INSTALLATION INSTRUCTIONSPART ONLY QUALIFIED ELECTRICIANS OR CONTRACTORSNOTICE TO INSTALLER FIRE HAZARDS 1.1 PURPOSE AND SCOPE OF THE MANUAL 1.2 SAFETY1.4 EQUIPMENT DESCRIPTION 1.5 GENERATOR ENGINE OPERATING SPEEDVIEW FROM TOP Major Features2.1.1 GENERATOR LOCATION 2.1 LOCATION AND SUPPORT2.1.2 GENERATOR SUPPORT 2.1.3 SUSPENDED MOUNTING2.1.4 GENERATOR RESTRAINT 2.2 GENERATOR COMPARTMENTS2.2.2 COMPARTMENT CONSTRUCTION 2.2.1 COMPARTMENT SIZEFigure 2.6 - Types of Lock Seams 2.2.4 ACOUSTICS2.2.3 SOUND INSULATING MATERIALS Figure 2.8 - Compartment Floor Cutout Drawing 0D8716-C Figure 2.7 - Typical Noise Abatement 2.2.5 COMPARTMENT FLOOR CUTOUTSVIEW FROM TOP All measurements are in millimeters, 25.4 mm = 1”2.3 COOLING AND VENTILATING AIR 2.3.2 TESTING THE INSTALLATION2.4 GASOLINE FUEL SYSTEM 2.3.1 GENERATOR AIRFLOW2.4.1 FUEL TANK 2.5 EXHAUST SYSTEM2.4.2.2 Flexible Fuel Line 2.4.2 GENERATOR FUEL SUPPLY LINE 2.4.2.1 Rigid Fuel LinesFigure 2.12 - Spark Arrestor Installation 2.5.2 EXHAUST SYSTEM SAFETY2.6 ELECTRICAL CONNECTIONS 2.5.1 SPARK ARRESTOR2.6.1 ELECTRICAL JUNCTION BOX 2.6.2 WIRING2.6.3 GENERATOR AC CONNECTIONS 2.6.4 CONDUITFigure 2.14 - Transfer Switch Isolation Method 2.6.5 ISOLATING DIFFERENT POWER SOURCES2.6.6 POWER SUPPLY CORD 2.8 OPTIONAL ACCESSORIES 2.7 BATTERY INSTALLATION2.7.1 RECOMMENDED BATTERY 2.7.2 BATTERY CABLES3.4 TESTING UNDER LOAD 3.1 POST INSTALLATION TESTSDo not make any unnecessary adjustments 3.2 BEFORE INITIAL START-UP3.5 INSTALLATION CHECKLIST 34 Generac Power Systems, Inc Appendix 1 - NotesPROBLEM TROUBLESHOOTING GUIDECAUSE CORRECTIONBROWN Appendix 3 - Electrical Data36 Generac Power Systems, Inc Power DataQUIETPACT Appendix 3 - ElectricalAppendix 4 - Exploded Views and Parts Lists 38 Generac Power Systems, IncEnclosure - Drawing No. 0D8352-E TO CARBDESCRIPTION Appendix 4 - Exploded Views and Parts ListsPART NO. QTY 40 Generac Power Systems, Inc DESCRIPTION 25 24 42 Generac Power Systems, IncDESCRIPTION 44 Generac Power Systems, Inc BOOT CHOKE SOLENOID PLASTIC ASSEMBLY BRACKET GOVERNORASSEMBLY, GOVERNOR LEVER GASKET CARBURETOR/MANIFOLD46 Generac Power Systems, Inc SCREW, HHFC M8-1.25 X 35MM TAPERED CRANKSHAFT ASSEMBLYVALVE SPRING WEAR WASHER OIL PRESSURE RELIEF COVERYOUR WARRANTY RIGHTS AND OBLIGATIONS CALIFORNIA AND FEDERAL EMISSION CONTROL WARRANTY STATEMENTMANUFACTURER’S EMISSION CONTROL SYSTEM WARRANTY COVERAGE PURCHASER’S/OWNER’S WARRANTY RESPONSIBILITIESEMISSION RELATED PARTS INCLUDE THE FOLLOWING EMISSION CONTROL SYSTEM WARRANTY1 Utility 2 Lawn and Garden Equipment 3 Recreational Vehicle RV Generator 4 Industrial Mobile IM GeneratorWARRANTY SCHEDULE - COMMERCIAL APPLICATIONS GENERAC POWER SYSTEMS’ THREE-YEAR LIMITED WARRANTYWARRANTY SCHEDULE - CONSUMER/PERSONAL APPLICATIONS GENERAC POWER SYSTEMS, INC
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