Generac 004700-0 owner manual Appendix 1 - Notes, Generac Power Systems, Inc

Page 36

Appendix 1 – Notes

QUIETPACT 40G Recreational Vehicle Generator

34 Generac® Power Systems, Inc.

Image 36

Contents Air-cooled Recreational Vehicle Generators This manual should remain with the unitModel QUIETPACT 40G GENERA OHVIAUTHORIZED SERVICE DEALER LOCATION CONTENTSOPERATION AND MAINTENANCE HOW TO OBTAIN SERVICEPart II - Installation Instructions Safety RulesAdjustments Exploded Views and Parts ListsGENERAL HAZARDS Despite the safe design of this generatorParts of the generator are rotating and/or hot during operation. Exercise care near running generatorsELECTRICAL HAZARDS FIRE HAZARDSEXPLOSION HAZARDS 1.1 GENERATOR IDENTIFICATION Model 004700-0 - QUIETPACT 40GModel Number kW Rating1.3 SAFETY 1.5 SPECIFICATIONSDo not overload the generator. Some installa 1.2 GENERATOR APPLICABILITYGenerac does not recommend using any 1.5.5 GENERATOR1.5.2 FUEL CONSUMPTION 1.5.3 ENGINE OIL REQUIREMENTS2.1.2 START/STOP SWITCH 2.4.1 INSTALLATION2.1 GENERATOR CONTROL PANEL 2.2 OPTIONAL REMOTE START/STOP PANEL2.5 STARTING THE GENERATOR 2.4.2 ENGINE LUBRICATION2.4.3 FUEL SUPPLY 2.4.4 COOLING AND VENTILATING AIR2.9.1 LOW OIL PRESSURE SWITCH 2.9.2 HIGH TEMPERATURE SWITCHFigure 2.2 - Low Oil Pressure and High Temperature Switches 2.6 STOPPING THE GENERATOR2.10 ADDITIONAL INFORMATION 2.9.3 FIELD BOOST2.10.1 25-HOUR BREAK-IN PERIOD 2.9.4 OVERVOLTAGE PROTECTIONFigure 3.1 - Oil Maintenance Features 3.1 CHECKING THE ENGINE OIL LEVEL3.2 CHANGING THE ENGINE OIL AND/OR OIL FILTER 2.10.4 OPERATION IN HIGH GRASS OR BRUSH3.3 MAINTAINING THE ENGINE AIR CLEANER 3.3.1 CLEANING THE FOAM PRECLEANERFigure 3.2 - Engine Air Cleaner 3.3.2 CLEANING OR REPLACING THE PAPER FILTER3.4 CLEAN AIR INTAKE 3.7 CLEAN SPARK ARRESTORFigure 3.3 - Cleaning Air Intake Figure 3.4 - Setting the Spark Plug Gap3.8 CLEANING THE GENERATOR 3.9 BATTERY MAINTENANCEDo NOT use a forceful spray of water to clean Use tools with insulated handles Wear rubber gloves and boots3.12 OUT OF SERVICE PROCEDURE 3.13 ADJUSTING VALVE CLEARANCE3.12.1 REMOVAL FROM SERVICE 3.12.2 RETURN TO SERVICE3.14 RV GENERATOR SERVICE INTERVAL Figure 3.8 - Tightening Jam NutINSTALLATION INSTRUCTIONS SHOULD ATTEMPT INSTALLATIONPART ONLY QUALIFIED ELECTRICIANS OR CONTRACTORSNOTICE TO INSTALLER FIRE HAZARDS 1.2 SAFETY 1.1 PURPOSE AND SCOPE OF THE MANUAL1.4 EQUIPMENT DESCRIPTION 1.5 GENERATOR ENGINE OPERATING SPEEDMajor Features VIEW FROM TOP2.1 LOCATION AND SUPPORT 2.1.1 GENERATOR LOCATION2.1.2 GENERATOR SUPPORT 2.1.3 SUSPENDED MOUNTING2.2 GENERATOR COMPARTMENTS 2.1.4 GENERATOR RESTRAINT2.2.2 COMPARTMENT CONSTRUCTION 2.2.1 COMPARTMENT SIZE2.2.4 ACOUSTICS 2.2.3 SOUND INSULATING MATERIALSFigure 2.6 - Types of Lock Seams Figure 2.7 - Typical Noise Abatement 2.2.5 COMPARTMENT FLOOR CUTOUTS Figure 2.8 - Compartment Floor Cutout Drawing 0D8716-CVIEW FROM TOP All measurements are in millimeters, 25.4 mm = 1”2.3.2 TESTING THE INSTALLATION 2.3 COOLING AND VENTILATING AIR2.4 GASOLINE FUEL SYSTEM 2.3.1 GENERATOR AIRFLOW2.5 EXHAUST SYSTEM 2.4.1 FUEL TANK2.4.2.2 Flexible Fuel Line 2.4.2 GENERATOR FUEL SUPPLY LINE 2.4.2.1 Rigid Fuel Lines2.5.2 EXHAUST SYSTEM SAFETY Figure 2.12 - Spark Arrestor Installation2.6 ELECTRICAL CONNECTIONS 2.5.1 SPARK ARRESTOR2.6.2 WIRING 2.6.1 ELECTRICAL JUNCTION BOX2.6.3 GENERATOR AC CONNECTIONS 2.6.4 CONDUIT2.6.5 ISOLATING DIFFERENT POWER SOURCES 2.6.6 POWER SUPPLY CORDFigure 2.14 - Transfer Switch Isolation Method 2.7 BATTERY INSTALLATION 2.8 OPTIONAL ACCESSORIES2.7.1 RECOMMENDED BATTERY 2.7.2 BATTERY CABLES3.1 POST INSTALLATION TESTS 3.4 TESTING UNDER LOADDo not make any unnecessary adjustments 3.2 BEFORE INITIAL START-UP3.5 INSTALLATION CHECKLIST Appendix 1 - Notes 34 Generac Power Systems, IncTROUBLESHOOTING GUIDE PROBLEMCAUSE CORRECTIONAppendix 3 - Electrical Data 36 Generac Power Systems, IncBROWN Data PowerQUIETPACT Appendix 3 - Electrical38 Generac Power Systems, Inc Appendix 4 - Exploded Views and Parts ListsEnclosure - Drawing No. 0D8352-E TO CARBAppendix 4 - Exploded Views and Parts Lists PART NO. QTYDESCRIPTION 40 Generac Power Systems, Inc Appendix 4 - Exploded Views and Parts Lists 42 Generac Power Systems, Inc 25 24Appendix 4 - Exploded Views and Parts Lists 44 Generac Power Systems, Inc ASSEMBLY BRACKET GOVERNOR BOOT CHOKE SOLENOID PLASTICASSEMBLY, GOVERNOR LEVER GASKET CARBURETOR/MANIFOLD46 Generac Power Systems, Inc TAPERED CRANKSHAFT ASSEMBLY SCREW, HHFC M8-1.25 X 35MMVALVE SPRING WEAR WASHER OIL PRESSURE RELIEF COVERCALIFORNIA AND FEDERAL EMISSION CONTROL WARRANTY STATEMENT YOUR WARRANTY RIGHTS AND OBLIGATIONSMANUFACTURER’S EMISSION CONTROL SYSTEM WARRANTY COVERAGE PURCHASER’S/OWNER’S WARRANTY RESPONSIBILITIESEMISSION CONTROL SYSTEM WARRANTY EMISSION RELATED PARTS INCLUDE THE FOLLOWING1 Utility 2 Lawn and Garden Equipment 3 Recreational Vehicle RV Generator 4 Industrial Mobile IM GeneratorGENERAC POWER SYSTEMS’ THREE-YEAR LIMITED WARRANTY WARRANTY SCHEDULE - COMMERCIAL APPLICATIONSWARRANTY SCHEDULE - CONSUMER/PERSONAL APPLICATIONS GENERAC POWER SYSTEMS, INC