Generac 004700-0 owner manual Description, Assembly Bracket Governor, Boot Choke Solenoid Plastic

Page 47
ASSEMBLY BRACKET GOVERNOR

Appendix 4 — Exploded Views and Parts Lists

QUIETPACT 40G Recreational Vehicle Generator

GN-220 H/SH Engine – Drawing No. 0D8355-C Part 1

ITEM

PART NO.

QTY.

DESCRIPTION

 

ITEM

PART NO.

QTY.

DESCRIPTION

1

0D8433

1

GUARD, FAN

30

0D7458

1

ROD, GOVERNOR

2

0C1069

10

SCREW, HHTT M6-1.0 X 8MM

31

0C3979

1

SPRING, ANTI LASH

3

090695F

1

BLOWER HOUSING

32

085953

1

WASHER, CARB WEAR

4

081810

1

NUT, HEX M16-1.5

33

0D8739

1

ASSEMBLY BRACKET GOVERNOR

5

083312

1

WASHER, M16 CONICAL

 

 

 

 

ADJUST

6

0D8400

1

ASSEMBLY CHOKE SOLENOID

34

0D8398

1

ROD, CHOKE LINKAGE

 

 

 

BRACKET

35

091638

1

SPRING, GOVERNOR

7

0C8917A

1

FLYWHEEL, WITH RING GEAR

36

083512

1

SCREW HHTT M8-1.2 X 16MM

8

0C8798A

1

BACKPLATE, ELECTRIC START

37

083503

1

NUT, M5-0.8 LOCK

9

045756

9

SCREW HHTT M6-1.0 X 10MM

38

092984

1

TOP WRAPPER

10

082774

1

KEY, WOODRUFF 4 X 19D

39

094820

1

PLUG, EXPANSION

11

022129

2

5/16"-M8 LOCK WASHER

40

089739

1

LOWER WRAPPER

12

081990

2

SCREW SHC M8-1.25 X 40MM

41

091848

1

GASKET, OIL PSI PAD

13

0C9706

1

STARTER ASSEMBLY

42

0D8778

1

ADAPTER, OIL FILTER

14

072347

1

SPARKPLUG

43

0D8803

2

SCREW SHC M6-1.0 X 22MM

15

022097

2

LOCKWASHER, ¼"- M6

44

0A8584

1

SWITCH, OIL- 10 PSI

16

082981

2

TAPTITE, M6-1.0 X 30MM

45

070185

1

FILTER, OIL

17

081675

1

ASSEMBLY, IGNITION COIL

52

094090

1

SWITCH, THERMAL 293F

18

0C2018

2

WASHER

53

043182

2

WASHER LOCK M3

19

0D7666

1

BREATHER TUBE

54

0C1085

2

SCREW PPHM M3-0.5 X 8MM

20

090051

1

GASKET, MANIFOLD/ HEAD

55

0D9689

1

ELBOW 45D STREET 1/8NPT

21

080316

2

SCREW HHFC M6-1.0 X 30MM

56

0A7095

2

RHMS #4-40 X 5/16" SEMS

22

090948

1

INTAKE MANIFOLD

57

077091

1

COTTER PIN

23

078631

1

GASKET CARBURETOR/MANIFOLD

58

0D8397

1

ROD, CHOKE CONTROL

24

0D8332

1

CARBURETOR

59

077075

1

BOOT CHOKE SOLENOID PLASTIC

25

091846

1

GASKET, CARB/ ADAPTOR

60

0C2824

2

SCREW TAP-R #10-32 X 9/16"

26

0D7558

1

ADAPTOR, CARB

61

0A7094

2

RHMS #4-40 X 1/4" SEMS

27

078643

2

BOLT, CARB MOUNT M6-1.0 X 75MM

62

0D8590

1

ASSEMBLY, BI-METAL/HEATER

28

0D8372

1

GASKET, CARB TO AIRBOX

63

0D8591

1

SOLENOID, CHOKE

29

0C2756

1

ASSEMBLY, GOVERNOR LEVER

 

 

 

 

 

Generac® Power Systems, Inc. 45

Page 46 Page 48
Image 47
Page 46 Page 48
Contents GENERA OHVI Air-cooled Recreational Vehicle GeneratorsThis manual should remain with the unit Model QUIETPACT 40GHOW TO OBTAIN SERVICE AUTHORIZED SERVICE DEALER LOCATIONCONTENTS OPERATION AND MAINTENANCEExploded Views and Parts Lists Part II - Installation InstructionsSafety Rules Adjustmentsduring operation. Exercise care near running generators GENERAL HAZARDSDespite the safe design of this generator Parts of the generator are rotating and/or hotEXPLOSION HAZARDS ELECTRICAL HAZARDSFIRE HAZARDS kW Rating 1.1 GENERATOR IDENTIFICATIONModel 004700-0 - QUIETPACT 40G Model Number1.2 GENERATOR APPLICABILITY 1.3 SAFETY1.5 SPECIFICATIONS Do not overload the generator. Some installa1.5.3 ENGINE OIL REQUIREMENTS Generac does not recommend using any1.5.5 GENERATOR 1.5.2 FUEL CONSUMPTION2.2 OPTIONAL REMOTE START/STOP PANEL 2.1.2 START/STOP SWITCH2.4.1 INSTALLATION 2.1 GENERATOR CONTROL PANEL2.4.4 COOLING AND VENTILATING AIR 2.5 STARTING THE GENERATOR2.4.2 ENGINE LUBRICATION 2.4.3 FUEL SUPPLY2.6 STOPPING THE GENERATOR 2.9.1 LOW OIL PRESSURE SWITCH2.9.2 HIGH TEMPERATURE SWITCH Figure 2.2 - Low Oil Pressure and High Temperature Switches2.9.4 OVERVOLTAGE PROTECTION 2.10 ADDITIONAL INFORMATION2.9.3 FIELD BOOST 2.10.1 25-HOUR BREAK-IN PERIOD2.10.4 OPERATION IN HIGH GRASS OR BRUSH Figure 3.1 - Oil Maintenance Features3.1 CHECKING THE ENGINE OIL LEVEL 3.2 CHANGING THE ENGINE OIL AND/OR OIL FILTER3.3.2 CLEANING OR REPLACING THE PAPER FILTER 3.3 MAINTAINING THE ENGINE AIR CLEANER3.3.1 CLEANING THE FOAM PRECLEANER Figure 3.2 - Engine Air CleanerFigure 3.4 - Setting the Spark Plug Gap 3.4 CLEAN AIR INTAKE3.7 CLEAN SPARK ARRESTOR Figure 3.3 - Cleaning Air IntakeUse tools with insulated handles Wear rubber gloves and boots 3.8 CLEANING THE GENERATOR3.9 BATTERY MAINTENANCE Do NOT use a forceful spray of water to clean3.12.2 RETURN TO SERVICE 3.12 OUT OF SERVICE PROCEDURE3.13 ADJUSTING VALVE CLEARANCE 3.12.1 REMOVAL FROM SERVICEFigure 3.8 - Tightening Jam Nut 3.14 RV GENERATOR SERVICE INTERVALONLY QUALIFIED ELECTRICIANS OR CONTRACTORS INSTALLATION INSTRUCTIONSSHOULD ATTEMPT INSTALLATION PARTNOTICE TO INSTALLER FIRE HAZARDS 1.5 GENERATOR ENGINE OPERATING SPEED 1.2 SAFETY1.1 PURPOSE AND SCOPE OF THE MANUAL 1.4 EQUIPMENT DESCRIPTIONVIEW FROM TOP Major Features2.1.3 SUSPENDED MOUNTING 2.1 LOCATION AND SUPPORT2.1.1 GENERATOR LOCATION 2.1.2 GENERATOR SUPPORT2.2.1 COMPARTMENT SIZE 2.2 GENERATOR COMPARTMENTS2.1.4 GENERATOR RESTRAINT 2.2.2 COMPARTMENT CONSTRUCTIONFigure 2.6 - Types of Lock Seams 2.2.4 ACOUSTICS2.2.3 SOUND INSULATING MATERIALS All measurements are in millimeters, 25.4 mm = 1” Figure 2.7 - Typical Noise Abatement 2.2.5 COMPARTMENT FLOOR CUTOUTSFigure 2.8 - Compartment Floor Cutout Drawing 0D8716-C VIEW FROM TOP2.3.1 GENERATOR AIRFLOW 2.3.2 TESTING THE INSTALLATION2.3 COOLING AND VENTILATING AIR 2.4 GASOLINE FUEL SYSTEM2.4.2 GENERATOR FUEL SUPPLY LINE 2.4.2.1 Rigid Fuel Lines 2.5 EXHAUST SYSTEM2.4.1 FUEL TANK 2.4.2.2 Flexible Fuel Line2.5.1 SPARK ARRESTOR 2.5.2 EXHAUST SYSTEM SAFETYFigure 2.12 - Spark Arrestor Installation 2.6 ELECTRICAL CONNECTIONS2.6.4 CONDUIT 2.6.2 WIRING2.6.1 ELECTRICAL JUNCTION BOX 2.6.3 GENERATOR AC CONNECTIONSFigure 2.14 - Transfer Switch Isolation Method 2.6.5 ISOLATING DIFFERENT POWER SOURCES2.6.6 POWER SUPPLY CORD 2.7.2 BATTERY CABLES 2.7 BATTERY INSTALLATION2.8 OPTIONAL ACCESSORIES 2.7.1 RECOMMENDED BATTERY3.2 BEFORE INITIAL START-UP 3.1 POST INSTALLATION TESTS3.4 TESTING UNDER LOAD Do not make any unnecessary adjustments3.5 INSTALLATION CHECKLIST 34 Generac Power Systems, Inc Appendix 1 - NotesCORRECTION TROUBLESHOOTING GUIDEPROBLEM CAUSEBROWN Appendix 3 - Electrical Data36 Generac Power Systems, Inc Appendix 3 - Electrical DataPower QUIETPACTTO CARB 38 Generac Power Systems, IncAppendix 4 - Exploded Views and Parts Lists Enclosure - Drawing No. 0D8352-EDESCRIPTION Appendix 4 - Exploded Views and Parts ListsPART NO. QTY 40 Generac Power Systems, Inc DESCRIPTION 25 24 42 Generac Power Systems, IncDESCRIPTION 44 Generac Power Systems, Inc GASKET CARBURETOR/MANIFOLD ASSEMBLY BRACKET GOVERNORBOOT CHOKE SOLENOID PLASTIC ASSEMBLY, GOVERNOR LEVER46 Generac Power Systems, Inc OIL PRESSURE RELIEF COVER TAPERED CRANKSHAFT ASSEMBLYSCREW, HHFC M8-1.25 X 35MM VALVE SPRING WEAR WASHERPURCHASER’S/OWNER’S WARRANTY RESPONSIBILITIES CALIFORNIA AND FEDERAL EMISSION CONTROL WARRANTY STATEMENTYOUR WARRANTY RIGHTS AND OBLIGATIONS MANUFACTURER’S EMISSION CONTROL SYSTEM WARRANTY COVERAGE3 Recreational Vehicle RV Generator 4 Industrial Mobile IM Generator EMISSION CONTROL SYSTEM WARRANTYEMISSION RELATED PARTS INCLUDE THE FOLLOWING 1 Utility 2 Lawn and Garden EquipmentGENERAC POWER SYSTEMS, INC GENERAC POWER SYSTEMS’ THREE-YEAR LIMITED WARRANTYWARRANTY SCHEDULE - COMMERCIAL APPLICATIONS WARRANTY SCHEDULE - CONSUMER/PERSONAL APPLICATIONS
Top Page Image Contents