Generac 004700-0 Appendix 3 - Electrical Data, Generac Power Systems, Inc, Brown, White

Page 38
Appendix 3 — Electrical Data

Appendix 3 — Electrical Data

QUIETPACT 40G Recreational Vehicle Generator

Electrical Schematic and Wiring Diagram – Drawing No. 0D8063-A

 

 

BATTERY

 

 

 

 

 

 

 

RED

 

BLK

 

 

 

 

 

 

 

SC

 

 

 

 

 

 

13

RED

16

SM

 

 

 

 

 

F1

 

 

 

 

 

 

 

 

15

 

 

 

 

 

 

 

 

 

 

14A

FP

 

 

 

 

 

 

 

14

 

CH

 

 

 

 

SW2

 

 

 

 

 

 

 

 

16

14

FS 0

 

 

 

 

 

 

 

 

 

 

 

 

PCB

SC

0

 

 

 

 

15

 

 

 

 

 

 

J3

J1-1

56

 

 

 

 

 

 

J2

J1-2

90

CS

0

 

 

 

 

 

J1-3

 

 

 

 

 

 

15

14

J1-4

18A

IM

SP

 

 

 

 

 

 

 

 

 

J1-5

 

 

 

 

 

 

 

 

J1-6

17

(START)

0B

 

 

 

 

 

J1-7

SW1

 

 

 

 

 

 

17

(STOP)

 

 

 

 

 

 

J1-8

 

 

 

 

 

 

 

 

J1-9

4

 

HTO

 

 

 

 

 

85

0

 

 

 

 

 

J1-10

66

 

 

 

 

 

 

LOP

 

 

 

 

 

 

 

 

 

 

 

 

 

J1-11

85

85

0

 

 

 

 

 

J1-12

0

 

 

 

 

 

 

 

J1-13

66

 

REMOTE

 

 

 

 

J1-14

 

 

 

 

 

18

4

PANEL

 

 

 

 

 

 

 

CONNECTOR

 

 

 

J1-15

18

17

 

 

 

 

 

 

 

 

 

 

 

1

1

 

 

 

 

 

 

0I

 

 

 

14

 

 

17

2

2

 

 

 

 

 

14

3

3

 

 

 

 

 

 

18

4

4

 

 

 

 

BCR

 

15

5

5

BLUE

ORANGE

 

 

66

 

14 A

8

8

 

 

 

6

6

 

 

 

15

 

 

 

7

7

 

 

 

 

77

66

 

 

 

14 A 15

 

 

 

 

 

 

 

 

BATTERY CHARGE WINDING

BROWN

RED

BROWN

WHITE

18 14 17 0

55

R1

0N

 

 

 

4

 

POWER WINDING

 

 

 

 

 

33

0N

22S

11S

11P

44

 

 

22P

 

 

 

 

ELECTRONIC

 

CB1

 

VOLTAGE

 

 

 

 

0K

REGULATOR

 

 

 

 

 

 

2A

 

 

 

 

 

4

0N

CB3

 

 

 

4

T1

 

2

6

 

 

DPE WINDING

 

 

0F

 

4

 

 

FIELD

 

 

WHITE

BLACK

 

GREEN

 

T2

 

 

120V 30A

NEUTRAL CONNECTION

 

BY CUSTOMER

 

STOP

START

L1

HM

FUEL

PRIME

REMOTE PANEL (OPTIONAL)

LEGEND

BCR - BATTERY CHARGE RECTIFIER CB1 - CIRCUIT BREAKER, 30A

CB3 - CIRCUIT BREAKER, 2.5A CH - CHOKE HEATER

CS - CHOKE SOLENOID F1 - FUSE, 7.5A

FP - FUEL PUMP-OR-LPG SHUT OFF VALVE FS - FUEL SOLENOID

GT - TERMINAL, GROUND 4-TAB

HM - METER, HOUR (OPTIONAL)

HTO - SWITCH, HIGH TEMP. OIL (CLOSES ON HIGH TEMP.) IM - IGNITION MAGNETO

L1 - LIGHT, RUN (OPTIONAL)

LOP - SWITCH, LOW OIL PRESSURE (CLOSES ON LOW PRESSURE) PCB - ENGINE CONTROLLER

R1 - RESISTOR, 1 OHM 25W

SC - STARTER CONTACTOR SM - STARTER MOTOR SW1 - SWITCH, START/STOP SW2 - SWITCH FUEL PRIMER SP - SPARK PLUG

TC - TERMINAL, CONN. 4-TAB

36 Generac® Power Systems, Inc.

Page 37 Page 39
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Page 37 Page 39
Contents Model QUIETPACT 40G Air-cooled Recreational Vehicle GeneratorsThis manual should remain with the unit GENERA OHVIOPERATION AND MAINTENANCE AUTHORIZED SERVICE DEALER LOCATIONCONTENTS HOW TO OBTAIN SERVICEAdjustments Part II - Installation InstructionsSafety Rules Exploded Views and Parts ListsParts of the generator are rotating and/or hot GENERAL HAZARDSDespite the safe design of this generator during operation. Exercise care near running generatorsEXPLOSION HAZARDS ELECTRICAL HAZARDSFIRE HAZARDS Model Number 1.1 GENERATOR IDENTIFICATIONModel 004700-0 - QUIETPACT 40G kW RatingDo not overload the generator. Some installa 1.3 SAFETY1.5 SPECIFICATIONS 1.2 GENERATOR APPLICABILITY1.5.2 FUEL CONSUMPTION Generac does not recommend using any1.5.5 GENERATOR 1.5.3 ENGINE OIL REQUIREMENTS2.1 GENERATOR CONTROL PANEL 2.1.2 START/STOP SWITCH2.4.1 INSTALLATION 2.2 OPTIONAL REMOTE START/STOP PANEL2.4.3 FUEL SUPPLY 2.5 STARTING THE GENERATOR2.4.2 ENGINE LUBRICATION 2.4.4 COOLING AND VENTILATING AIRFigure 2.2 - Low Oil Pressure and High Temperature Switches 2.9.1 LOW OIL PRESSURE SWITCH2.9.2 HIGH TEMPERATURE SWITCH 2.6 STOPPING THE GENERATOR2.10.1 25-HOUR BREAK-IN PERIOD 2.10 ADDITIONAL INFORMATION2.9.3 FIELD BOOST 2.9.4 OVERVOLTAGE PROTECTION3.2 CHANGING THE ENGINE OIL AND/OR OIL FILTER Figure 3.1 - Oil Maintenance Features3.1 CHECKING THE ENGINE OIL LEVEL 2.10.4 OPERATION IN HIGH GRASS OR BRUSHFigure 3.2 - Engine Air Cleaner 3.3 MAINTAINING THE ENGINE AIR CLEANER3.3.1 CLEANING THE FOAM PRECLEANER 3.3.2 CLEANING OR REPLACING THE PAPER FILTERFigure 3.3 - Cleaning Air Intake 3.4 CLEAN AIR INTAKE3.7 CLEAN SPARK ARRESTOR Figure 3.4 - Setting the Spark Plug GapDo NOT use a forceful spray of water to clean 3.8 CLEANING THE GENERATOR3.9 BATTERY MAINTENANCE Use tools with insulated handles Wear rubber gloves and boots3.12.1 REMOVAL FROM SERVICE 3.12 OUT OF SERVICE PROCEDURE3.13 ADJUSTING VALVE CLEARANCE 3.12.2 RETURN TO SERVICE3.14 RV GENERATOR SERVICE INTERVAL Figure 3.8 - Tightening Jam NutPART INSTALLATION INSTRUCTIONSSHOULD ATTEMPT INSTALLATION ONLY QUALIFIED ELECTRICIANS OR CONTRACTORSNOTICE TO INSTALLER FIRE HAZARDS 1.4 EQUIPMENT DESCRIPTION 1.2 SAFETY1.1 PURPOSE AND SCOPE OF THE MANUAL 1.5 GENERATOR ENGINE OPERATING SPEEDMajor Features VIEW FROM TOP2.1.2 GENERATOR SUPPORT 2.1 LOCATION AND SUPPORT2.1.1 GENERATOR LOCATION 2.1.3 SUSPENDED MOUNTING2.2.2 COMPARTMENT CONSTRUCTION 2.2 GENERATOR COMPARTMENTS2.1.4 GENERATOR RESTRAINT 2.2.1 COMPARTMENT SIZEFigure 2.6 - Types of Lock Seams 2.2.4 ACOUSTICS2.2.3 SOUND INSULATING MATERIALS VIEW FROM TOP Figure 2.7 - Typical Noise Abatement 2.2.5 COMPARTMENT FLOOR CUTOUTSFigure 2.8 - Compartment Floor Cutout Drawing 0D8716-C All measurements are in millimeters, 25.4 mm = 1”2.4 GASOLINE FUEL SYSTEM 2.3.2 TESTING THE INSTALLATION2.3 COOLING AND VENTILATING AIR 2.3.1 GENERATOR AIRFLOW2.4.2.2 Flexible Fuel Line 2.5 EXHAUST SYSTEM2.4.1 FUEL TANK 2.4.2 GENERATOR FUEL SUPPLY LINE 2.4.2.1 Rigid Fuel Lines2.6 ELECTRICAL CONNECTIONS 2.5.2 EXHAUST SYSTEM SAFETYFigure 2.12 - Spark Arrestor Installation 2.5.1 SPARK ARRESTOR2.6.3 GENERATOR AC CONNECTIONS 2.6.2 WIRING2.6.1 ELECTRICAL JUNCTION BOX 2.6.4 CONDUITFigure 2.14 - Transfer Switch Isolation Method 2.6.5 ISOLATING DIFFERENT POWER SOURCES2.6.6 POWER SUPPLY CORD 2.7.1 RECOMMENDED BATTERY 2.7 BATTERY INSTALLATION2.8 OPTIONAL ACCESSORIES 2.7.2 BATTERY CABLESDo not make any unnecessary adjustments 3.1 POST INSTALLATION TESTS3.4 TESTING UNDER LOAD 3.2 BEFORE INITIAL START-UP3.5 INSTALLATION CHECKLIST Appendix 1 - Notes 34 Generac Power Systems, IncCAUSE TROUBLESHOOTING GUIDEPROBLEM CORRECTIONBROWN Appendix 3 - Electrical Data36 Generac Power Systems, Inc QUIETPACT DataPower Appendix 3 - ElectricalEnclosure - Drawing No. 0D8352-E 38 Generac Power Systems, IncAppendix 4 - Exploded Views and Parts Lists TO CARBDESCRIPTION Appendix 4 - Exploded Views and Parts ListsPART NO. QTY 40 Generac Power Systems, Inc Appendix 4 - Exploded Views and Parts Lists 42 Generac Power Systems, Inc 25 24Appendix 4 - Exploded Views and Parts Lists 44 Generac Power Systems, Inc ASSEMBLY, GOVERNOR LEVER ASSEMBLY BRACKET GOVERNORBOOT CHOKE SOLENOID PLASTIC GASKET CARBURETOR/MANIFOLD46 Generac Power Systems, Inc VALVE SPRING WEAR WASHER TAPERED CRANKSHAFT ASSEMBLYSCREW, HHFC M8-1.25 X 35MM OIL PRESSURE RELIEF COVERMANUFACTURER’S EMISSION CONTROL SYSTEM WARRANTY COVERAGE CALIFORNIA AND FEDERAL EMISSION CONTROL WARRANTY STATEMENTYOUR WARRANTY RIGHTS AND OBLIGATIONS PURCHASER’S/OWNER’S WARRANTY RESPONSIBILITIES1 Utility 2 Lawn and Garden Equipment EMISSION CONTROL SYSTEM WARRANTYEMISSION RELATED PARTS INCLUDE THE FOLLOWING 3 Recreational Vehicle RV Generator 4 Industrial Mobile IM GeneratorWARRANTY SCHEDULE - CONSUMER/PERSONAL APPLICATIONS GENERAC POWER SYSTEMS’ THREE-YEAR LIMITED WARRANTYWARRANTY SCHEDULE - COMMERCIAL APPLICATIONS GENERAC POWER SYSTEMS, INC
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