Generac 004700-0 Data, Quietpact, Appendix 3 - Electrical, Power, Generator 0D8063-A, Generac

Page 39
SUPPLIED BY

SUPPLIED BY

 

 

CUSTOMER

12V

SUPPLIED BY

 

CUSTOMER

 

BATTERY

 

 

11S22S 4 0 K 6 2A

 

 

 

 

 

 

 

 

4

ELECTRONIC

 

 

SM

16

 

 

 

 

 

VOLTAGE

 

 

 

 

 

 

 

REGULATOR

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

SC

 

 

 

 

 

 

 

 

 

13

 

 

 

 

 

16

 

 

 

 

 

2A

 

 

 

56

0

 

 

 

 

 

 

 

 

 

 

 

 

 

 

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J3

 

 

 

 

 

15

 

 

J2

14

 

 

 

 

 

 

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56

 

 

 

 

 

 

 

 

J1-2

90

 

 

 

 

 

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18A

 

 

 

 

 

 

 

 

J1-4

 

 

 

 

 

 

 

 

J1-5

17

 

 

 

 

 

17

 

PCB

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J1-7

17

 

 

 

 

 

17

 

 

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4

 

 

 

 

 

4

 

 

J1-9

 

 

 

 

 

 

 

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66

 

 

90

2A

14

 

 

 

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85

 

 

 

 

 

 

 

 

 

 

 

 

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0

 

 

 

 

 

 

 

 

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16

 

 

 

 

 

 

 

 

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18

 

 

 

 

 

 

4

 

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18

 

 

 

 

 

 

 

 

 

 

 

 

 

2

 

 

 

 

 

 

 

 

 

CB3

 

 

 

 

 

13

15

 

 

 

 

 

 

 

 

 

77

 

 

2A

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

STATOR

22S

6

11S

2

 

77 66 33 11P

CLOSEST TO BEARING

4422P

55

4

FIELD

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Electrical Schematic and

QUIETPACT

Generac

 

 

 

 

2

 

BCR

 

 

 

 

2

 

 

 

 

 

 

66

 

 

 

 

 

 

 

 

 

 

 

 

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66

15

 

 

17

 

85

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15

 

 

 

 

 

 

 

 

 

 

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1815

REMOTE PANEL

GTCONNECTOR

40G Recreational Vehicle Wiring Diagram – Drawing No.

Appendix 3 — Electrical

® Power

 

 

 

 

 

RED

13

SW2

18

 

 

 

 

 

 

 

 

SW1

 

 

 

 

 

 

 

 

15

 

 

 

 

18

 

 

CB1

 

 

 

 

 

 

 

 

 

18

 

 

 

 

 

 

 

 

 

 

 

 

 

 

18A

 

 

 

 

 

 

 

 

 

11P

BLACK

WHITE

T2

Generator 0D8063-A

Data

Systems, Inc.

 

 

85

 

85

 

 

FILTER MTG

LOP

 

 

0

HTO

SCREW

 

 

 

 

18A

 

 

 

SP

 

 

 

IM

T1GREEN

CUSTOMER

AC CONNECTION

BLACK WHITE GREEN

NEUTRAL CONNECTION

BY CUSTOMER

37

Image 39
Contents GENERA OHVI Air-cooled Recreational Vehicle GeneratorsThis manual should remain with the unit Model QUIETPACT 40GHOW TO OBTAIN SERVICE AUTHORIZED SERVICE DEALER LOCATIONCONTENTS OPERATION AND MAINTENANCEExploded Views and Parts Lists Part II - Installation InstructionsSafety Rules Adjustmentsduring operation. Exercise care near running generators GENERAL HAZARDSDespite the safe design of this generator Parts of the generator are rotating and/or hotELECTRICAL HAZARDS FIRE HAZARDSEXPLOSION HAZARDS kW Rating 1.1 GENERATOR IDENTIFICATIONModel 004700-0 - QUIETPACT 40G Model Number1.2 GENERATOR APPLICABILITY 1.3 SAFETY1.5 SPECIFICATIONS Do not overload the generator. Some installa1.5.3 ENGINE OIL REQUIREMENTS Generac does not recommend using any1.5.5 GENERATOR 1.5.2 FUEL CONSUMPTION2.2 OPTIONAL REMOTE START/STOP PANEL 2.1.2 START/STOP SWITCH2.4.1 INSTALLATION 2.1 GENERATOR CONTROL PANEL2.4.4 COOLING AND VENTILATING AIR 2.5 STARTING THE GENERATOR2.4.2 ENGINE LUBRICATION 2.4.3 FUEL SUPPLY2.6 STOPPING THE GENERATOR 2.9.1 LOW OIL PRESSURE SWITCH2.9.2 HIGH TEMPERATURE SWITCH Figure 2.2 - Low Oil Pressure and High Temperature Switches2.9.4 OVERVOLTAGE PROTECTION 2.10 ADDITIONAL INFORMATION2.9.3 FIELD BOOST 2.10.1 25-HOUR BREAK-IN PERIOD2.10.4 OPERATION IN HIGH GRASS OR BRUSH Figure 3.1 - Oil Maintenance Features3.1 CHECKING THE ENGINE OIL LEVEL 3.2 CHANGING THE ENGINE OIL AND/OR OIL FILTER3.3.2 CLEANING OR REPLACING THE PAPER FILTER 3.3 MAINTAINING THE ENGINE AIR CLEANER3.3.1 CLEANING THE FOAM PRECLEANER Figure 3.2 - Engine Air CleanerFigure 3.4 - Setting the Spark Plug Gap 3.4 CLEAN AIR INTAKE3.7 CLEAN SPARK ARRESTOR Figure 3.3 - Cleaning Air IntakeUse tools with insulated handles Wear rubber gloves and boots 3.8 CLEANING THE GENERATOR3.9 BATTERY MAINTENANCE Do NOT use a forceful spray of water to clean3.12.2 RETURN TO SERVICE 3.12 OUT OF SERVICE PROCEDURE3.13 ADJUSTING VALVE CLEARANCE 3.12.1 REMOVAL FROM SERVICEFigure 3.8 - Tightening Jam Nut 3.14 RV GENERATOR SERVICE INTERVALONLY QUALIFIED ELECTRICIANS OR CONTRACTORS INSTALLATION INSTRUCTIONSSHOULD ATTEMPT INSTALLATION PARTNOTICE TO INSTALLER FIRE HAZARDS 1.5 GENERATOR ENGINE OPERATING SPEED 1.2 SAFETY1.1 PURPOSE AND SCOPE OF THE MANUAL 1.4 EQUIPMENT DESCRIPTIONVIEW FROM TOP Major Features2.1.3 SUSPENDED MOUNTING 2.1 LOCATION AND SUPPORT2.1.1 GENERATOR LOCATION 2.1.2 GENERATOR SUPPORT2.2.1 COMPARTMENT SIZE 2.2 GENERATOR COMPARTMENTS2.1.4 GENERATOR RESTRAINT 2.2.2 COMPARTMENT CONSTRUCTION2.2.4 ACOUSTICS 2.2.3 SOUND INSULATING MATERIALSFigure 2.6 - Types of Lock Seams All measurements are in millimeters, 25.4 mm = 1” Figure 2.7 - Typical Noise Abatement 2.2.5 COMPARTMENT FLOOR CUTOUTSFigure 2.8 - Compartment Floor Cutout Drawing 0D8716-C VIEW FROM TOP2.3.1 GENERATOR AIRFLOW 2.3.2 TESTING THE INSTALLATION2.3 COOLING AND VENTILATING AIR 2.4 GASOLINE FUEL SYSTEM2.4.2 GENERATOR FUEL SUPPLY LINE 2.4.2.1 Rigid Fuel Lines 2.5 EXHAUST SYSTEM2.4.1 FUEL TANK 2.4.2.2 Flexible Fuel Line2.5.1 SPARK ARRESTOR 2.5.2 EXHAUST SYSTEM SAFETYFigure 2.12 - Spark Arrestor Installation 2.6 ELECTRICAL CONNECTIONS2.6.4 CONDUIT 2.6.2 WIRING2.6.1 ELECTRICAL JUNCTION BOX 2.6.3 GENERATOR AC CONNECTIONS2.6.5 ISOLATING DIFFERENT POWER SOURCES 2.6.6 POWER SUPPLY CORDFigure 2.14 - Transfer Switch Isolation Method 2.7.2 BATTERY CABLES 2.7 BATTERY INSTALLATION2.8 OPTIONAL ACCESSORIES 2.7.1 RECOMMENDED BATTERY3.2 BEFORE INITIAL START-UP 3.1 POST INSTALLATION TESTS3.4 TESTING UNDER LOAD Do not make any unnecessary adjustments3.5 INSTALLATION CHECKLIST 34 Generac Power Systems, Inc Appendix 1 - NotesCORRECTION TROUBLESHOOTING GUIDEPROBLEM CAUSEAppendix 3 - Electrical Data 36 Generac Power Systems, IncBROWN Appendix 3 - Electrical DataPower QUIETPACTTO CARB 38 Generac Power Systems, IncAppendix 4 - Exploded Views and Parts Lists Enclosure - Drawing No. 0D8352-EAppendix 4 - Exploded Views and Parts Lists PART NO. QTYDESCRIPTION 40 Generac Power Systems, Inc DESCRIPTION 25 24 42 Generac Power Systems, IncDESCRIPTION 44 Generac Power Systems, Inc GASKET CARBURETOR/MANIFOLD ASSEMBLY BRACKET GOVERNORBOOT CHOKE SOLENOID PLASTIC ASSEMBLY, GOVERNOR LEVER46 Generac Power Systems, Inc OIL PRESSURE RELIEF COVER TAPERED CRANKSHAFT ASSEMBLYSCREW, HHFC M8-1.25 X 35MM VALVE SPRING WEAR WASHERPURCHASER’S/OWNER’S WARRANTY RESPONSIBILITIES CALIFORNIA AND FEDERAL EMISSION CONTROL WARRANTY STATEMENTYOUR WARRANTY RIGHTS AND OBLIGATIONS MANUFACTURER’S EMISSION CONTROL SYSTEM WARRANTY COVERAGE3 Recreational Vehicle RV Generator 4 Industrial Mobile IM Generator EMISSION CONTROL SYSTEM WARRANTYEMISSION RELATED PARTS INCLUDE THE FOLLOWING 1 Utility 2 Lawn and Garden EquipmentGENERAC POWER SYSTEMS, INC GENERAC POWER SYSTEMS’ THREE-YEAR LIMITED WARRANTYWARRANTY SCHEDULE - COMMERCIAL APPLICATIONS WARRANTY SCHEDULE - CONSUMER/PERSONAL APPLICATIONS