Generac 004700-0 Emission Control System Warranty, Emission Related Parts Include The Following

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EMISSION CONTROL SYSTEM WARRANTY

Appendix 5 – Warranty

QUIETPACT 40G Recreational Vehicle Generator

EMISSION CONTROL SYSTEM WARRANTY

Emission Control System Warranty (ECS Warranty) for 1997 and later model year engines:

(a)Applicability: This warranty shall apply to 1997 and later model year engines. The ECS Warranty Period shall begin on the date the new engine or equipment is purchased by/delivered to its original, end-use purchaser/owner and shall contin- ue for 24 consecutive months thereafter.

(b)General Emissions Warranty Coverage: Generac warrants to the original, end-use purchaser/owner of the new engine or equipment, and to each subsequent purchaser/owner, that each of its engines is ...

(1)Designed, built and equipped so as to conform with all applicable regulations adopted by the EPA and CARB pursuant to their respective authority, and

(2)Free from defects in materials and workmanship which, at any time during the ECS Warranty Period, may cause a war- ranted emissions-related part to fail to be identical in all material respects to the part as described in the engine manu- facturer’s application for certification.

(c)The ECS Warranty only pertains to emissions-related parts on your engine, as follows:

(1)Any warranted, emissions-related parts that are not scheduled for replacement as required maintenance in the Owner’s Manual shall be warranted for the ECS Warranty Period. If any such part fails during the ECS Warranty Period, it shall be repaired or replaced by Generac according to Subsection (4) below. Any such part repaired or replaced under the ECS Warranty shall be warranted for the remainder of the ECS Warranty Period.

(2)Any warranted, emissions-related part that is scheduled only for regular inspection as specified in the Owner’s Manual shall be warranted for the ECS Warranty Period. A statement in such written instructions to the effect of “repair or replace as necessary” shall not reduce the ECS Warranty Period. Any such part repaired or replaced under the ECS Warranty shall be warranted for the remainder of the ECS Warranty Period.

(3)Any warranted, emissions-related part that is scheduled for replacement as required maintenance in the Owner’s Manual shall be warranted for the period of time prior to the first scheduled replacement point for that part. If the part fails prior to the first scheduled replacement, the part shall be repaired or replaced by Generac according to Subsection

(4)below. Any such emissions-related part repaired or replaced under the ECS Warranty shall be warranted for the remainder of the ECS Warranty Period prior to the first scheduled replacement point for such emissions-related part.

(4)Repair or replacement of any warranted, emissions-related part under this ECS Warranty shall be performed at no charge to the owner at a Generac Authorized Warranty Service Facility.

(5)When the engine is inspected by a Generac Authorized Warranty Service Facility, the owner shall not be held responsi- ble for diagnostic costs if the repair is deemed warrantable.

(6)Generac shall be liable for damages to other original engine components or approved modifications proximately caused by a failure under warranty of any emission-related part covered by the ECS Warranty.

(7)Throughout the ECS Warranty Period, Generac shall maintain a supply of warranted emission-related parts sufficient to meet the expected demand for such emission-related parts.

(8)Any Generac authorized and approved emission-related replacement part may be used in the performance of any ECS Warranty maintenance or repairs and will be provided without charge to the purchaser/owner. Such use shall not reduce Generac’s ECS Warranty obligations.

(9)Unapproved, add-on, modified, counterfeit and/or ‘grey market’ parts may not be used to modify or repair a Generac engine. Such use voids this ECS Warranty and shall be sufficient grounds for disallowing an ECS Warranty claim. Generac shall not be held liable hereunder for failures of any warranted parts of a Generac engine caused by the use of such an unapproved, add-on, modified, counterfeit and/or ‘grey market’ part.

EMISSION RELATED PARTS INCLUDE THE FOLLOWING:

1) Fuel Metering System:

2)

Air Induction System including:

1.1) Gasoline carburetor assembly and its

a) Intake pipe/manifold

internal components (if so equipped).

b) Air cleaner

a) Fuel filter (if so equipped)

3)

Ignition System including:

b) Carburetor gaskets

a) Spark plug

c) Fuel pump (if so equipped)

b) Ignition module

1.2) LPG carburetion assembly and its

4) Catalytic Muffler Assembly (if so equipped) including:

internal components (if so equipped).

a) Muffler gasket

a) Fuel controller (if so equipped)

b) Exhaust manifold

b) Mixer and its gaskets (if so equipped)

5)

Crankcase Breather Assembly including:

c) Carburetor and its gaskets (if so equipped)

a) Breather connection tube

d) Primary gas regulator (if so equipped)

 

 

e) LP liquid vaporizer (if so equipped)

*Generac engine types covered by this warranty statement include the following:

1)Utility

2)Lawn and Garden Equipment

3)Recreational Vehicle (RV) Generator

4)Industrial Mobile (IM) Generator

Part 2

Generac® Power Systems, Inc. 49

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Contents GENERA OHVI Air-cooled Recreational Vehicle GeneratorsThis manual should remain with the unit Model QUIETPACT 40GHOW TO OBTAIN SERVICE AUTHORIZED SERVICE DEALER LOCATIONCONTENTS OPERATION AND MAINTENANCEExploded Views and Parts Lists Part II - Installation InstructionsSafety Rules Adjustmentsduring operation. Exercise care near running generators GENERAL HAZARDSDespite the safe design of this generator Parts of the generator are rotating and/or hotELECTRICAL HAZARDS FIRE HAZARDSEXPLOSION HAZARDS kW Rating 1.1 GENERATOR IDENTIFICATIONModel 004700-0 - QUIETPACT 40G Model Number1.2 GENERATOR APPLICABILITY 1.3 SAFETY1.5 SPECIFICATIONS Do not overload the generator. Some installa1.5.3 ENGINE OIL REQUIREMENTS Generac does not recommend using any1.5.5 GENERATOR 1.5.2 FUEL CONSUMPTION2.2 OPTIONAL REMOTE START/STOP PANEL 2.1.2 START/STOP SWITCH2.4.1 INSTALLATION 2.1 GENERATOR CONTROL PANEL2.4.4 COOLING AND VENTILATING AIR 2.5 STARTING THE GENERATOR2.4.2 ENGINE LUBRICATION 2.4.3 FUEL SUPPLY2.6 STOPPING THE GENERATOR 2.9.1 LOW OIL PRESSURE SWITCH2.9.2 HIGH TEMPERATURE SWITCH Figure 2.2 - Low Oil Pressure and High Temperature Switches2.9.4 OVERVOLTAGE PROTECTION 2.10 ADDITIONAL INFORMATION2.9.3 FIELD BOOST 2.10.1 25-HOUR BREAK-IN PERIOD2.10.4 OPERATION IN HIGH GRASS OR BRUSH Figure 3.1 - Oil Maintenance Features3.1 CHECKING THE ENGINE OIL LEVEL 3.2 CHANGING THE ENGINE OIL AND/OR OIL FILTER3.3.2 CLEANING OR REPLACING THE PAPER FILTER 3.3 MAINTAINING THE ENGINE AIR CLEANER3.3.1 CLEANING THE FOAM PRECLEANER Figure 3.2 - Engine Air CleanerFigure 3.4 - Setting the Spark Plug Gap 3.4 CLEAN AIR INTAKE3.7 CLEAN SPARK ARRESTOR Figure 3.3 - Cleaning Air IntakeUse tools with insulated handles Wear rubber gloves and boots 3.8 CLEANING THE GENERATOR3.9 BATTERY MAINTENANCE Do NOT use a forceful spray of water to clean3.12.2 RETURN TO SERVICE 3.12 OUT OF SERVICE PROCEDURE3.13 ADJUSTING VALVE CLEARANCE 3.12.1 REMOVAL FROM SERVICEFigure 3.8 - Tightening Jam Nut 3.14 RV GENERATOR SERVICE INTERVALONLY QUALIFIED ELECTRICIANS OR CONTRACTORS INSTALLATION INSTRUCTIONSSHOULD ATTEMPT INSTALLATION PARTNOTICE TO INSTALLER FIRE HAZARDS 1.5 GENERATOR ENGINE OPERATING SPEED 1.2 SAFETY1.1 PURPOSE AND SCOPE OF THE MANUAL 1.4 EQUIPMENT DESCRIPTIONVIEW FROM TOP Major Features2.1.3 SUSPENDED MOUNTING 2.1 LOCATION AND SUPPORT2.1.1 GENERATOR LOCATION 2.1.2 GENERATOR SUPPORT2.2.1 COMPARTMENT SIZE 2.2 GENERATOR COMPARTMENTS2.1.4 GENERATOR RESTRAINT 2.2.2 COMPARTMENT CONSTRUCTION2.2.4 ACOUSTICS 2.2.3 SOUND INSULATING MATERIALSFigure 2.6 - Types of Lock Seams All measurements are in millimeters, 25.4 mm = 1” Figure 2.7 - Typical Noise Abatement 2.2.5 COMPARTMENT FLOOR CUTOUTSFigure 2.8 - Compartment Floor Cutout Drawing 0D8716-C VIEW FROM TOP2.3.1 GENERATOR AIRFLOW 2.3.2 TESTING THE INSTALLATION2.3 COOLING AND VENTILATING AIR 2.4 GASOLINE FUEL SYSTEM2.4.2 GENERATOR FUEL SUPPLY LINE 2.4.2.1 Rigid Fuel Lines 2.5 EXHAUST SYSTEM2.4.1 FUEL TANK 2.4.2.2 Flexible Fuel Line2.5.1 SPARK ARRESTOR 2.5.2 EXHAUST SYSTEM SAFETYFigure 2.12 - Spark Arrestor Installation 2.6 ELECTRICAL CONNECTIONS2.6.4 CONDUIT 2.6.2 WIRING2.6.1 ELECTRICAL JUNCTION BOX 2.6.3 GENERATOR AC CONNECTIONS2.6.5 ISOLATING DIFFERENT POWER SOURCES 2.6.6 POWER SUPPLY CORDFigure 2.14 - Transfer Switch Isolation Method 2.7.2 BATTERY CABLES 2.7 BATTERY INSTALLATION2.8 OPTIONAL ACCESSORIES 2.7.1 RECOMMENDED BATTERY3.2 BEFORE INITIAL START-UP 3.1 POST INSTALLATION TESTS3.4 TESTING UNDER LOAD Do not make any unnecessary adjustments3.5 INSTALLATION CHECKLIST 34 Generac Power Systems, Inc Appendix 1 - NotesCORRECTION TROUBLESHOOTING GUIDEPROBLEM CAUSEAppendix 3 - Electrical Data 36 Generac Power Systems, IncBROWN Appendix 3 - Electrical DataPower QUIETPACTTO CARB 38 Generac Power Systems, IncAppendix 4 - Exploded Views and Parts Lists Enclosure - Drawing No. 0D8352-EAppendix 4 - Exploded Views and Parts Lists PART NO. QTYDESCRIPTION 40 Generac Power Systems, Inc DESCRIPTION 25 24 42 Generac Power Systems, IncDESCRIPTION 44 Generac Power Systems, Inc GASKET CARBURETOR/MANIFOLD ASSEMBLY BRACKET GOVERNORBOOT CHOKE SOLENOID PLASTIC ASSEMBLY, GOVERNOR LEVER46 Generac Power Systems, Inc OIL PRESSURE RELIEF COVER TAPERED CRANKSHAFT ASSEMBLYSCREW, HHFC M8-1.25 X 35MM VALVE SPRING WEAR WASHERPURCHASER’S/OWNER’S WARRANTY RESPONSIBILITIES CALIFORNIA AND FEDERAL EMISSION CONTROL WARRANTY STATEMENTYOUR WARRANTY RIGHTS AND OBLIGATIONS MANUFACTURER’S EMISSION CONTROL SYSTEM WARRANTY COVERAGE3 Recreational Vehicle RV Generator 4 Industrial Mobile IM Generator EMISSION CONTROL SYSTEM WARRANTYEMISSION RELATED PARTS INCLUDE THE FOLLOWING 1 Utility 2 Lawn and Garden EquipmentGENERAC POWER SYSTEMS, INC GENERAC POWER SYSTEMS’ THREE-YEAR LIMITED WARRANTYWARRANTY SCHEDULE - COMMERCIAL APPLICATIONS WARRANTY SCHEDULE - CONSUMER/PERSONAL APPLICATIONS