Generac 004700-0 Part No. Qty, Description, SCREW, HHFC M8-1.25 X 35MM, Valve Spring Wear Washer

Page 49
SCREW, HHFC M8-1.25 X 35MM

Appendix 4 — Exploded Views and Parts Lists

QUIETPACT 40G Recreational Vehicle Generator

GN-220 H/SH Engine – Drawing No. 0D8355-C Part 2

ITEM

PART NO. QTY.

DESCRIPTION

 

ITEM

PART NO. QTY.

DESCRIPTION

N/A

0C8925

1

LONG BLOCK ASSEMBLY

27

076361

1

GOVERNOR GEAR THRUST

1

078621

1

CONNECTING ROD ASSEMBLY

 

 

 

 

WASHER

2

076389

1

PISTON PIN

28

0D2414

6

SCREW, HHFC M8-1.25 X 35MM

3

088411

1

PISTON RING SET

29

099922

1

SPRING WASHER

4

0A8897B

1

GEAR COVER ASSEMBLY

30

0C3733

2

VALVE RETAINER

5

077168

5

M8 X 56MM HEAD BOLT

31

088401

2

VALVE SPRING

6

088057

1

PISTON

32

084186

2

VALVE SPRING WEAR WASHER

7

076390

2

PIN RETAINER RING

33

083192

1

GEROTER SET

8

083337A

1

TAPERED CRANKSHAFT ASSEMBLY

34

086254

1

"O" RING

9

078658

1

GOVERNOR "R" PIN

35

078699B

4

SLEEVE, SEAM DWL

10

078659

1

GOVERNOR ARM THRUST WASHER

36

021705B

1

CYLINDER HEAD ASSEMBLY

11

089213E

1

CRANKCASE ASSEMBLY

37

0C3590

1

EXHAUST VALVE

12

0A7637

1

GOVERNOR ARM

38

0C3591

1

INTAKE VALVE

13

081695

2

OIL SEAL

39

088396A

2

PUSH ROD

14

0D1303

1

GOVERNOR GEAR ASSEMBLY

40

083235

2

TAPPET

15

078645

1

GOVERNOR GEAR C-RING

41

080336

1

OIL PICK-UP ASSEMBLY

16

0A7811

1

GOVERNOR SPOOL

42

0C8754

1

ROCKER COVER GASKET

17

072683A

1

1/8" NPT PIPE PLUG

43

077161

2

PIVOT BALL STUD

18

0A9878

1

CAMSHAFT ASSEMBLY

44

077160

2

GN- 191/220 ROCKER ARM

19

089096

1

CRANKCASE GASKET

45

076307

2

ROCKER ARM JAM NUT

20

088156

1

VALVE STEM SEAL

46

088403

1

PUSH ROD GUIDE PLATE

21

0A8822

1

CYLINDER HEAD GASKET

47

026073A

1

1/4" NPT PIPE PLUG

22

078691

1

OIL PRESSURE RELIEF COVER

48

0D1411A

1

ROCKER COVER ASSEMBLY

23

0A5772

1

OIL PRESSURE SPRING

49

076329

1

PLASTIC OIL FILL PLUG

24

0A5776

1

11/32" BALL

50

0C3592

4

VALVE SPRING KEEPER

25

074908

1

M5 FORM SCREW

51

049340A

1

BARBED ELBOW 90 1/4" NPT X 3/8"

26

078606

4

M6-1.0 X 12MM SCREW

52

045761A

1

STUD M8-1.25 / 10MM X 30MM

Generac® Power Systems, Inc. 47

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Contents This manual should remain with the unit Air-cooled Recreational Vehicle GeneratorsModel QUIETPACT 40G GENERA OHVICONTENTS AUTHORIZED SERVICE DEALER LOCATIONOPERATION AND MAINTENANCE HOW TO OBTAIN SERVICESafety Rules Part II - Installation InstructionsAdjustments Exploded Views and Parts ListsDespite the safe design of this generator GENERAL HAZARDSParts of the generator are rotating and/or hot during operation. Exercise care near running generatorsFIRE HAZARDS ELECTRICAL HAZARDSEXPLOSION HAZARDS Model 004700-0 - QUIETPACT 40G 1.1 GENERATOR IDENTIFICATIONModel Number kW Rating1.5 SPECIFICATIONS 1.3 SAFETYDo not overload the generator. Some installa 1.2 GENERATOR APPLICABILITY1.5.5 GENERATOR Generac does not recommend using any1.5.2 FUEL CONSUMPTION 1.5.3 ENGINE OIL REQUIREMENTS2.4.1 INSTALLATION 2.1.2 START/STOP SWITCH2.1 GENERATOR CONTROL PANEL 2.2 OPTIONAL REMOTE START/STOP PANEL2.4.2 ENGINE LUBRICATION 2.5 STARTING THE GENERATOR2.4.3 FUEL SUPPLY 2.4.4 COOLING AND VENTILATING AIR2.9.2 HIGH TEMPERATURE SWITCH 2.9.1 LOW OIL PRESSURE SWITCHFigure 2.2 - Low Oil Pressure and High Temperature Switches 2.6 STOPPING THE GENERATOR2.9.3 FIELD BOOST 2.10 ADDITIONAL INFORMATION2.10.1 25-HOUR BREAK-IN PERIOD 2.9.4 OVERVOLTAGE PROTECTION3.1 CHECKING THE ENGINE OIL LEVEL Figure 3.1 - Oil Maintenance Features3.2 CHANGING THE ENGINE OIL AND/OR OIL FILTER 2.10.4 OPERATION IN HIGH GRASS OR BRUSH3.3.1 CLEANING THE FOAM PRECLEANER 3.3 MAINTAINING THE ENGINE AIR CLEANERFigure 3.2 - Engine Air Cleaner 3.3.2 CLEANING OR REPLACING THE PAPER FILTER3.7 CLEAN SPARK ARRESTOR 3.4 CLEAN AIR INTAKEFigure 3.3 - Cleaning Air Intake Figure 3.4 - Setting the Spark Plug Gap3.9 BATTERY MAINTENANCE 3.8 CLEANING THE GENERATORDo NOT use a forceful spray of water to clean Use tools with insulated handles Wear rubber gloves and boots3.13 ADJUSTING VALVE CLEARANCE 3.12 OUT OF SERVICE PROCEDURE3.12.1 REMOVAL FROM SERVICE 3.12.2 RETURN TO SERVICEFigure 3.8 - Tightening Jam Nut 3.14 RV GENERATOR SERVICE INTERVALSHOULD ATTEMPT INSTALLATION INSTALLATION INSTRUCTIONSPART ONLY QUALIFIED ELECTRICIANS OR CONTRACTORSNOTICE TO INSTALLER FIRE HAZARDS 1.1 PURPOSE AND SCOPE OF THE MANUAL 1.2 SAFETY1.4 EQUIPMENT DESCRIPTION 1.5 GENERATOR ENGINE OPERATING SPEEDVIEW FROM TOP Major Features2.1.1 GENERATOR LOCATION 2.1 LOCATION AND SUPPORT2.1.2 GENERATOR SUPPORT 2.1.3 SUSPENDED MOUNTING2.1.4 GENERATOR RESTRAINT 2.2 GENERATOR COMPARTMENTS2.2.2 COMPARTMENT CONSTRUCTION 2.2.1 COMPARTMENT SIZE2.2.3 SOUND INSULATING MATERIALS 2.2.4 ACOUSTICSFigure 2.6 - Types of Lock Seams Figure 2.8 - Compartment Floor Cutout Drawing 0D8716-C Figure 2.7 - Typical Noise Abatement 2.2.5 COMPARTMENT FLOOR CUTOUTSVIEW FROM TOP All measurements are in millimeters, 25.4 mm = 1”2.3 COOLING AND VENTILATING AIR 2.3.2 TESTING THE INSTALLATION2.4 GASOLINE FUEL SYSTEM 2.3.1 GENERATOR AIRFLOW2.4.1 FUEL TANK 2.5 EXHAUST SYSTEM2.4.2.2 Flexible Fuel Line 2.4.2 GENERATOR FUEL SUPPLY LINE 2.4.2.1 Rigid Fuel LinesFigure 2.12 - Spark Arrestor Installation 2.5.2 EXHAUST SYSTEM SAFETY2.6 ELECTRICAL CONNECTIONS 2.5.1 SPARK ARRESTOR2.6.1 ELECTRICAL JUNCTION BOX 2.6.2 WIRING2.6.3 GENERATOR AC CONNECTIONS 2.6.4 CONDUIT2.6.6 POWER SUPPLY CORD 2.6.5 ISOLATING DIFFERENT POWER SOURCESFigure 2.14 - Transfer Switch Isolation Method 2.8 OPTIONAL ACCESSORIES 2.7 BATTERY INSTALLATION2.7.1 RECOMMENDED BATTERY 2.7.2 BATTERY CABLES3.4 TESTING UNDER LOAD 3.1 POST INSTALLATION TESTSDo not make any unnecessary adjustments 3.2 BEFORE INITIAL START-UP3.5 INSTALLATION CHECKLIST 34 Generac Power Systems, Inc Appendix 1 - NotesPROBLEM TROUBLESHOOTING GUIDECAUSE CORRECTION36 Generac Power Systems, Inc Appendix 3 - Electrical DataBROWN Power DataQUIETPACT Appendix 3 - ElectricalAppendix 4 - Exploded Views and Parts Lists 38 Generac Power Systems, IncEnclosure - Drawing No. 0D8352-E TO CARBPART NO. QTY Appendix 4 - Exploded Views and Parts ListsDESCRIPTION 40 Generac Power Systems, Inc DESCRIPTION 25 24 42 Generac Power Systems, IncDESCRIPTION 44 Generac Power Systems, Inc BOOT CHOKE SOLENOID PLASTIC ASSEMBLY BRACKET GOVERNORASSEMBLY, GOVERNOR LEVER GASKET CARBURETOR/MANIFOLD46 Generac Power Systems, Inc SCREW, HHFC M8-1.25 X 35MM TAPERED CRANKSHAFT ASSEMBLYVALVE SPRING WEAR WASHER OIL PRESSURE RELIEF COVERYOUR WARRANTY RIGHTS AND OBLIGATIONS CALIFORNIA AND FEDERAL EMISSION CONTROL WARRANTY STATEMENTMANUFACTURER’S EMISSION CONTROL SYSTEM WARRANTY COVERAGE PURCHASER’S/OWNER’S WARRANTY RESPONSIBILITIESEMISSION RELATED PARTS INCLUDE THE FOLLOWING EMISSION CONTROL SYSTEM WARRANTY1 Utility 2 Lawn and Garden Equipment 3 Recreational Vehicle RV Generator 4 Industrial Mobile IM GeneratorWARRANTY SCHEDULE - COMMERCIAL APPLICATIONS GENERAC POWER SYSTEMS’ THREE-YEAR LIMITED WARRANTYWARRANTY SCHEDULE - CONSUMER/PERSONAL APPLICATIONS GENERAC POWER SYSTEMS, INC
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