Subaru Robin Power Products
R1200
service manual
Rozh -J &ii
Troubleshooting
Specs
Wiring Diagram
4CONNECTING ROD and Piston
Maintenance
IISymptoms AIgnition coil
Assembly
Battery Capacity
Measuring Procedures
Tappet Adjustment
Page 1
Rozh
-J)
&ii
Generator
TechnicalData& OverhaulInstructions
SERVICE MANUAL
Page 1
Page 2
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Page 1
Page 2
Contents
Rozh -J &ii
Foreword
Contents
Assembly
Items
Specifications
AC Output
Power Factor
Rated 800 W Frequency 50 Hz Voltage 110 Output Max
Output Max
Under no load is approximately from 18V up to
Frequency 60 Hz Voltage 12ov DC Output
Features
CHOKE-RUN-STOP
Component Identification
Function of Each Component
L-5
Main Bearing Cover
4CONNECTING ROD and Piston
Crankshaft
Camshaft
Carburetor
AIR Cleaner
Description of Main Operations
‘CC
Voltage Regulation Under Load
Fis Output Waveform Current @ Curr&t @
Operational Limits of the Generator
Load Electric
Battery Capacity
Wire Length
II ’ Mj 1 mI
Measuring Procedures
Page
To Measure Insulation Resist
Control Panel
L a
Functional Check of Each Component
One section, replace with Assy
83 AVR
Windings, or peripheral temperature
Resistance
Cleaning of Slip Ring
Value El 10.7J-z
Exciting coil
At rated rpm
Disassembly and Assembly
Driver
Precautions Tools
Precautions
Nection Description
I2 Remove the front cover
SequenceI Part to remove j IFront cover Description
By unscrewing three
M5 x 8 screws
Part to Sequencej remOve
Description Precautions
Be careful not to
Damage the fuel Pipe
Lpanner
Part to Sequence, remove
Spanner
@ Driver Remove the connector Assembling, be
Remove $Ez End cover Description Precautions
That 1wiring
Part to
See Fig. g-3-10
RemOve ’Rear ‘bracket Description
Pull away the stator cover
SequenceI Rpearfito~~ Description
’ plastic hammer
Siw‘
Part to / Sequencej remove ’ JFront Ibracket Description
Necessary Precautions
13 m/m box Spanner
RemOve
I10 m/m box spanner
DescriptionPrecautions Necessary Tools Blower i 1 1housing
Necessary Precautions . tools @ Driver
One M6 x 12 bolt
Precautions Bolt has only to be loosened
Brace nuts 112m/m box ’spanner 10 m/m box jspanner
’Governor Remove the governor lever j Lever
Remove the starting pully
26 i &cocci*n
Ignition coil from
Crank case by taking
Notch Spanner 1spring retainer’s
Pull out the intake valve and the exhaust valve
Front and hook ’ the minus driver
Retainer
Camshaft Description
ISequenceI Part to
Crankcase Tappets to distin Guish them from one
Remove the crankshaft Be careful not to
Be careful not to open the joint too wide, or it will break
Assembly Procedure
WTolerances of new installed parts
Piston and Piston Ring
Connecting rod is joined to the piston with the piston pin
Tappets and Camshaft
Connecting ROD
Intake Valve and Exhaust Valve
=53
WV&e h valve guide clearance
Breather Plate and Tappet Cover Cylinder Head
Tappet Adjustment
Ignition COIL, Exciting COIL, Flywheel and Starting Pulley
Ignition Plug
Governor Lever
Speed Control
Muffler and Muffler Cover
Nut
1’7 Recoil Startor
Head Cover and Blower Housing
Front Bracket
Rear Bracket and Stator
Brash Holder
Bracket Cover
Page
Front Cover and Element Cover
Fuel Pipe Connection
Connection of Coupler and Plug
Secure the side cover with four M 5 x 8 screws
Carburetor
Schematic Diagram of the Fuel System By-Pass Choke
Disassembly and Assembly of Carburetor
184
Safety Precautions
Troubleshooting
Starting failur
Cock is closed
Pzlzq
L1Ill
IISymptoms AIgnition coil
’ \ r?J
Hanging posi- tion is not normal Abration
7Symptoms 0Governor system
III
Seat
Case Case there Abnormal Operation Is too much Pour Lubri
Been changed Replace Periodically
1Symptoms Voltemeter
Stator sub-coil
Symptoms LNo DC voltage is output Voltag,eistoo high QParts
LSymptoms
Symptoms Voltage Is abnormally low Parts
Criteria Table
For Adjustment
Uel con
Limit Items Adjustment Criteira Description Tools
LT-Tw
Wiring Diagram
Maintenance
Checks and Maintenance for Every 200 Hours Every Month
Page
Page
Issue EMD-GS0095
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