Subaru Robin Power Products R1200 service manual Function of Each Component

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4.FUNCTION OF EACH COMPONENT

4-l GENERATOR

4-l-l STATOR

The stator consists of a laminated silicon steel

sheet core, and a copper coil wound around the core with a lead wire from which AC and DC output are taken out. The copper wire coil consists of a main coil and a DC coil, and AC output is taken out from the main coil, while DC output is taken out from the DC coil.

4-l-2 ROTOR

The rotor consists of a laminated silicon steel sheet core, a field coil which is wound around the core, and a cooling fan mounted on one end of the shaft, with a slip ring on the opposite end. One end of the lead wire from the field coil is connected to the slip ring. The field coil becomes an electromagnet when DC current flows from the slip ring. The cooling fan is for cooling the generator by inducting cooling air from the slip ring side and discharging it from the fan side.

Fan

F& 4-l-2

4-l-3 BRUSH

Exciting current from the AVR is supplied through this bush to the rotor. The brush is made of carbon, while the brush holder is made of plastic. In order to run the generator efficiently without failures, it is necessary to maintain the contact voltage between the brush and the slip ring within a range, which needs management of the brush length.

Fig. 4-l-3

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Contents Rozh -J &ii Foreword Contents Assembly Items SpecificationsAC Output Power FactorRated 800 W Frequency 50 Hz Voltage 110 Output Max Output MaxUnder no load is approximately from 18V up to Frequency 60 Hz Voltage 12ov DC OutputFeatures CHOKE-RUN-STOP Component IdentificationFunction of Each Component L-5 Camshaft 4CONNECTING ROD and PistonMain Bearing Cover CrankshaftCarburetor AIR CleanerDescription of Main Operations ‘CCVoltage Regulation Under Load Fis Output Waveform Current @ Curr&t @ Operational Limits of the Generator Load Electric Battery Capacity Wire Length II ’ Mj 1 mI Measuring ProceduresPage To Measure Insulation Resist Control Panel L a Functional Check of Each ComponentOne section, replace with Assy 83 AVR Windings, or peripheral temperature Value El 10.7J-z Cleaning of Slip RingResistance Exciting coil At rated rpmDisassembly and Assembly Driver Precautions ToolsPrecautions Nection Description M5 x 8 screws SequenceI Part to remove j IFront cover DescriptionI2 Remove the front cover By unscrewing threeDamage the fuel Pipe Description PrecautionsPart to Sequencej remOve Be careful not toSpanner Part to Sequence, removeLpanner Part to Remove $Ez End cover Description Precautions@ Driver Remove the connector Assembling, be That 1wiringSee Fig. g-3-10 RemOve ’Rear ‘bracket Description’ plastic hammer SequenceI Rpearfito~~ DescriptionPull away the stator cover Siw‘ 13 m/m box Spanner Necessary PrecautionsPart to / Sequencej remove ’ JFront Ibracket Description RemOve I10 m/m box spanner DescriptionPrecautions Necessary Tools Blower i 1 1housingNecessary Precautions . tools @ Driver ’Governor Remove the governor lever j Lever Precautions Bolt has only to be loosenedOne M6 x 12 bolt Brace nuts 112m/m box ’spanner 10 m/m box jspannerCrank case by taking 26 i &cocci*nRemove the starting pully Ignition coil fromRetainer Pull out the intake valve and the exhaust valveNotch Spanner 1spring retainer’s Front and hook ’ the minus driverCrankcase Tappets to distin Guish them from one ISequenceI Part toCamshaft Description Remove the crankshaft Be careful not to Be careful not to open the joint too wide, or it will breakAssembly Procedure WTolerances of new installed parts Piston and Piston Ring Connecting rod is joined to the piston with the piston pinTappets and Camshaft Connecting RODIntake Valve and Exhaust Valve =53 WV&e h valve guide clearanceBreather Plate and Tappet Cover Cylinder Head Tappet AdjustmentGovernor Lever Ignition PlugIgnition COIL, Exciting COIL, Flywheel and Starting Pulley Speed Control Muffler and Muffler Cover Nut1’7 Recoil Startor Head Cover and Blower HousingFront Bracket Rear Bracket and Stator Brash Holder Bracket Cover Page Front Cover and Element Cover Fuel Pipe ConnectionConnection of Coupler and Plug Secure the side cover with four M 5 x 8 screws Carburetor Schematic Diagram of the Fuel System By-Pass Choke Disassembly and Assembly of Carburetor 184 Safety Precautions Troubleshooting Starting failur Cock is closed Pzlzq L1Ill IISymptoms AIgnition coil ’ \ r?J Hanging posi- tion is not normal Abration 7Symptoms 0Governor system III Seat Case Case there Abnormal Operation Is too much Pour Lubri Been changed Replace Periodically 1Symptoms Voltemeter Stator sub-coil Symptoms LNo DC voltage is output Voltag,eistoo high QParts LSymptoms Symptoms Voltage Is abnormally low Parts Criteria Table For AdjustmentUel con Limit Items Adjustment Criteira Description Tools LT-Tw Wiring DiagramMaintenance Checks and Maintenance for Every 200 Hours Every Month Page Page Issue EMD-GS0095
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