Subaru Robin Power Products R1200 service manual Tappet Adjustment

Page 58

9-4-7 TAPPET ADJUSTMENT

Set the tappet at the lowest point and push down the valve. Measure the clearance between the valve and the tappet stem, using a clearance gauge inserted into the clearance (See Fig. g-4-12).

Note: When the engine is not running, the clearance between the valve and tappet stem must be in the range of 0.110.02. This holds true for both the intake valve and the exhaust valve.

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Note: If the clearance is smaller than the specified one, grind down slightly the valve stem tip with a grinder and measure the clearance again.

If the clearance is larger than the specified allowance, replace the valve with a new one and adjust the clearance using some compound etc.

Note: Install the valve spring retainers after completing adjustment of the tappet clearance. Then recheck the clearance.

*Installment of spring retainers

Place the retainer, using a special tool, over the valve stem with the retainer’s notch facing towards the front.

Front

9-4-8 BREATHER PLATE AND TAPPET COVER

Note: Pay attention to installing procedure of the gaskets and position of the breather valve, which should be located in the intake valve side.

9-4-9 CYLINDER HEAD

Before installing the cylinder head, be sure to remove any carbon deposits from the combustion chamber, and scrape off any dust in the section between the cooling fans.

Also check the level of the cylinder head.

Note: Replace the cylinder head gasket with a new one.

Note: Torque for the cylinder head: 190 % 230 kg-cm

-54-

Image 58
Contents Rozh -J &ii Foreword Contents Assembly Specifications ItemsPower Factor AC OutputOutput Max Rated 800 W Frequency 50 Hz Voltage 110 Output MaxFrequency 60 Hz Voltage 12ov DC Output Under no load is approximately from 18V up toFeatures Component Identification CHOKE-RUN-STOPFunction of Each Component L-5 Crankshaft 4CONNECTING ROD and PistonMain Bearing Cover CamshaftAIR Cleaner Carburetor‘CC Description of Main OperationsVoltage Regulation Under Load Fis Output Waveform Current @ Curr&t @ Operational Limits of the Generator Load Electric Battery Capacity Wire Length Measuring Procedures II ’ Mj 1 mIPage To Measure Insulation Resist Control Panel Functional Check of Each Component L aOne section, replace with Assy 83 AVR Windings, or peripheral temperature Resistance Cleaning of Slip RingValue El 10.7J-z At rated rpm Exciting coilDisassembly and Assembly Precautions Tools DriverPrecautions Nection Description By unscrewing three SequenceI Part to remove j IFront cover DescriptionI2 Remove the front cover M5 x 8 screwsBe careful not to Description PrecautionsPart to Sequencej remOve Damage the fuel PipeLpanner Part to Sequence, removeSpanner That 1wiring Remove $Ez End cover Description Precautions@ Driver Remove the connector Assembling, be Part toRemOve ’Rear ‘bracket Description See Fig. g-3-10Pull away the stator cover SequenceI Rpearfito~~ Description’ plastic hammer Siw‘ Part to / Sequencej remove ’ JFront Ibracket Description Necessary Precautions13 m/m box Spanner RemOve DescriptionPrecautions Necessary Tools Blower i 1 1housing I10 m/m box spannerNecessary Precautions . tools @ Driver Brace nuts 112m/m box ’spanner 10 m/m box jspanner Precautions Bolt has only to be loosenedOne M6 x 12 bolt ’Governor Remove the governor lever j LeverIgnition coil from 26 i &cocci*nRemove the starting pully Crank case by takingFront and hook ’ the minus driver Pull out the intake valve and the exhaust valveNotch Spanner 1spring retainer’s RetainerCamshaft Description ISequenceI Part toCrankcase Tappets to distin Guish them from one Be careful not to open the joint too wide, or it will break Remove the crankshaft Be careful not toAssembly Procedure WTolerances of new installed parts Connecting rod is joined to the piston with the piston pin Piston and Piston RingConnecting ROD Tappets and CamshaftIntake Valve and Exhaust Valve WV&e h valve guide clearance =53Tappet Adjustment Breather Plate and Tappet Cover Cylinder HeadIgnition COIL, Exciting COIL, Flywheel and Starting Pulley Ignition PlugGovernor Lever Speed Control Nut Muffler and Muffler CoverHead Cover and Blower Housing 1’7 Recoil StartorFront Bracket Rear Bracket and Stator Brash Holder Bracket Cover Page Fuel Pipe Connection Front Cover and Element CoverConnection of Coupler and Plug Secure the side cover with four M 5 x 8 screws Carburetor Schematic Diagram of the Fuel System By-Pass Choke Disassembly and Assembly of Carburetor 184 Safety Precautions Troubleshooting Starting failur Cock is closed Pzlzq L1Ill IISymptoms AIgnition coil ’ \ r?J Hanging posi- tion is not normal Abration 7Symptoms 0Governor system III Seat Case Case there Abnormal Operation Is too much Pour Lubri Been changed Replace Periodically 1Symptoms Voltemeter Stator sub-coil Symptoms LNo DC voltage is output Voltag,eistoo high QParts LSymptoms Symptoms Voltage Is abnormally low Parts For Adjustment Criteria TableUel con Limit Items Adjustment Criteira Description Tools Wiring Diagram LT-TwMaintenance Checks and Maintenance for Every 200 Hours Every Month Page Page Issue EMD-GS0095
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