Subaru Robin Power Products R1200 service manual Contents

Page 3

 

 

 

 

 

 

 

 

 

CONTENTS

 

Section

 

 

Title

 

 

 

 

Page

1.

SPECIFICATIONS

 

...................................................

 

 

 

1

 

1-1

items

.......................................................

 

 

 

 

 

1

 

1-2

Performance

Curves

.............................................

 

2

2.

FEATURES

.......................................................

 

 

 

 

 

5

3.

COMPONENT

IDENTlFlCATlON

 

........................................

6

4.

FUNCTION OF

EACH

COMPONENT

7

 

4-1

Generator

....................................................

 

 

 

 

7

 

4-2

Engine

......................................................

 

 

 

 

 

9

5.

DESCRIPTION

 

OF

MAIN

OPERATIONS

11

 

5-1

Electronic

ignition

Mechanism

11

 

5-2

Description

of Generating

Operation

12

6.

OPERATIONAL

 

LIMITS

OF THE

GENERATOR

14

 

6-1

AC Output

 

...................................................

 

 

 

14

 

6-2

DC Output

...................................................

 

 

 

16

 

63

Simultaneous

Use of AC/DC

Output

16

 

6-4

Wire Length

...................................................

 

 

 

17

7.

MEASURING

PROCEDURES

 

18

 

7-1

Meters

......................................................

 

 

 

 

 

18

 

7-2

Measurement

of

AC

Output

 

........................................

20

 

7-3

Measurement

of

DC Output

 

........................................

20

 

7-4

Measurement

of

Insulation

Resistance

20

8.

FUNCTIONAL

 

CHECK

OF EACH

COMPONENT

22

 

8-1

Control

Panel

22

 

8-2

Diode

Stack

(Rectifier)

 

23

 

8-3

AVR

.......................................................

 

 

 

 

 

24

 

8-4

Stator

.......................................................

 

 

 

 

 

25

 

8-5

Rotor

.......................................................

 

 

 

 

 

26

 

8-6

Brush

.......................................................

 

 

 

 

 

26

 

8-7

Ignition

Coil

..................................................

 

 

 

27

 

8-8

Exciting

 

Coil

 

 

 

27

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Contents Rozh -J &ii Foreword Contents Assembly Items SpecificationsAC Output Power FactorRated 800 W Frequency 50 Hz Voltage 110 Output Max Output MaxUnder no load is approximately from 18V up to Frequency 60 Hz Voltage 12ov DC OutputFeatures CHOKE-RUN-STOP Component IdentificationFunction of Each Component L-5 Camshaft 4CONNECTING ROD and PistonMain Bearing Cover CrankshaftCarburetor AIR CleanerDescription of Main Operations ‘CCVoltage Regulation Under Load Fis Output Waveform Current @ Curr&t @ Operational Limits of the Generator Load Electric Battery Capacity Wire Length II ’ Mj 1 mI Measuring ProceduresPage To Measure Insulation Resist Control Panel L a Functional Check of Each ComponentOne section, replace with Assy 83 AVR Windings, or peripheral temperature Cleaning of Slip Ring ResistanceValue El 10.7J-z Exciting coil At rated rpmDisassembly and Assembly Driver Precautions ToolsPrecautions Nection Description M5 x 8 screws SequenceI Part to remove j IFront cover DescriptionI2 Remove the front cover By unscrewing threeDamage the fuel Pipe Description PrecautionsPart to Sequencej remOve Be careful not toPart to Sequence, remove LpannerSpanner Part to Remove $Ez End cover Description Precautions@ Driver Remove the connector Assembling, be That 1wiringSee Fig. g-3-10 RemOve ’Rear ‘bracket DescriptionSequenceI Rpearfito~~ Description Pull away the stator cover’ plastic hammer Siw‘ Necessary Precautions Part to / Sequencej remove ’ JFront Ibracket Description13 m/m box Spanner RemOve I10 m/m box spanner DescriptionPrecautions Necessary Tools Blower i 1 1housingNecessary Precautions . tools @ Driver ’Governor Remove the governor lever j Lever Precautions Bolt has only to be loosenedOne M6 x 12 bolt Brace nuts 112m/m box ’spanner 10 m/m box jspannerCrank case by taking 26 i &cocci*nRemove the starting pully Ignition coil fromRetainer Pull out the intake valve and the exhaust valveNotch Spanner 1spring retainer’s Front and hook ’ the minus driverISequenceI Part to Camshaft DescriptionCrankcase Tappets to distin Guish them from one Remove the crankshaft Be careful not to Be careful not to open the joint too wide, or it will breakAssembly Procedure WTolerances of new installed parts Piston and Piston Ring Connecting rod is joined to the piston with the piston pinTappets and Camshaft Connecting RODIntake Valve and Exhaust Valve =53 WV&e h valve guide clearanceBreather Plate and Tappet Cover Cylinder Head Tappet AdjustmentIgnition Plug Ignition COIL, Exciting COIL, Flywheel and Starting PulleyGovernor Lever Speed Control Muffler and Muffler Cover Nut1’7 Recoil Startor Head Cover and Blower HousingFront Bracket Rear Bracket and Stator Brash Holder Bracket Cover Page Front Cover and Element Cover Fuel Pipe ConnectionConnection of Coupler and Plug Secure the side cover with four M 5 x 8 screws Carburetor Schematic Diagram of the Fuel System By-Pass Choke Disassembly and Assembly of Carburetor 184 Safety Precautions Troubleshooting Starting failur Cock is closed Pzlzq L1Ill IISymptoms AIgnition coil ’ \ r?J Hanging posi- tion is not normal Abration 7Symptoms 0Governor system III Seat Case Case there Abnormal Operation Is too much Pour Lubri Been changed Replace Periodically 1Symptoms Voltemeter Stator sub-coil Symptoms LNo DC voltage is output Voltag,eistoo high QParts LSymptoms Symptoms Voltage Is abnormally low Parts Criteria Table For AdjustmentUel con Limit Items Adjustment Criteira Description Tools LT-Tw Wiring DiagramMaintenance Checks and Maintenance for Every 200 Hours Every Month Page Page Issue EMD-GS0095
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