Subaru Robin Power Products R1200 service manual Maintenance

Page 98

14.MAINTENANCE

The following standard maintenance procedures are necessary to ensure the generator’s normal performance under normal conditions. Therefore, it does not always mean that maintenance is not necessary until specified times. For instance, if the generator is operated in a dusty area, the air cleaner must be cleaned, not at the specified intervals, but rather daily.

14-1 DAILY CHECKS AND MAINTENANCE (EVERY 8 HOURS)

r

Checks and maintenance items

Description

 

(1)Clean away dust from each corn- (1) If the joint section of the governor is

ponent

left in a dusty condition, the governor

 

may fail to function normally.

(2)Check the fuel piping system and 1(2) Fuel leakage raises fuel costs and in-

 

related

parts

for

leakage.

Should ’

creases the risk of fire.

 

 

leakage

be detected,

tighten

or re-

i

 

 

 

 

 

place the defective

parts.

 

 

 

 

 

 

(3)

Check

each part

for

looseness and

1(3)

If

the

parts are loose,

vibration will

 

tighten

it if necessary.

 

 

I

occur, and may damage the generator.

(4)

Check

quantity

of

oil

in the

crank

1(4)

If

the

engine is run with

a shortage of

 

case and fill oil

if necessary.

 

 

oil

it

will burn and damage the gene-

 

 

 

 

 

 

 

 

rator.

 

 

14-2 CHECKS AND MAINTENANCE FOR EVERY 20 HOURS

I

Checks and maintenance items

 

 

(1) Change oil in the crank

!

Description

I

 

I (11 This procedure removes contamination caused during initial operation.

14-3 CHECKS AND MAINTENANCE FOR EVERY 50 HOURS (EVERY 10 DAYS)

I

Checks and maintenance items

I

Description

(1)

Clean the air cleaner

 

(1) Otherwise, engine troubles will be

 

 

 

caused.

(2)Check the ignition plug. if the plug is contaminated, clean it with gaso- line and sand it with sandpaper.

(2)Should the plug be left in a con- taminated condition, the engine output will decline, resulting in starting failure.

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Image 98
Contents Rozh -J &ii Foreword Contents Assembly Specifications ItemsPower Factor AC OutputOutput Max Rated 800 W Frequency 50 Hz Voltage 110 Output MaxFrequency 60 Hz Voltage 12ov DC Output Under no load is approximately from 18V up toFeatures Component Identification CHOKE-RUN-STOPFunction of Each Component L-5 Crankshaft 4CONNECTING ROD and PistonMain Bearing Cover CamshaftAIR Cleaner Carburetor‘CC Description of Main OperationsVoltage Regulation Under Load Fis Output Waveform Current @ Curr&t @ Operational Limits of the Generator Load Electric Battery Capacity Wire Length Measuring Procedures II ’ Mj 1 mIPage To Measure Insulation Resist Control Panel Functional Check of Each Component L aOne section, replace with Assy 83 AVR Windings, or peripheral temperature Value El 10.7J-z Cleaning of Slip RingResistance At rated rpm Exciting coilDisassembly and Assembly Precautions Tools DriverPrecautions Nection Description By unscrewing three SequenceI Part to remove j IFront cover DescriptionI2 Remove the front cover M5 x 8 screwsBe careful not to Description PrecautionsPart to Sequencej remOve Damage the fuel PipeSpanner Part to Sequence, removeLpanner That 1wiring Remove $Ez End cover Description Precautions@ Driver Remove the connector Assembling, be Part toRemOve ’Rear ‘bracket Description See Fig. g-3-10’ plastic hammer SequenceI Rpearfito~~ DescriptionPull away the stator cover Siw‘ 13 m/m box Spanner Necessary PrecautionsPart to / Sequencej remove ’ JFront Ibracket Description RemOve DescriptionPrecautions Necessary Tools Blower i 1 1housing I10 m/m box spannerNecessary Precautions . tools @ Driver Brace nuts 112m/m box ’spanner 10 m/m box jspanner Precautions Bolt has only to be loosenedOne M6 x 12 bolt ’Governor Remove the governor lever j LeverIgnition coil from 26 i &cocci*nRemove the starting pully Crank case by takingFront and hook ’ the minus driver Pull out the intake valve and the exhaust valveNotch Spanner 1spring retainer’s RetainerCrankcase Tappets to distin Guish them from one ISequenceI Part toCamshaft Description Be careful not to open the joint too wide, or it will break Remove the crankshaft Be careful not toAssembly Procedure WTolerances of new installed parts Connecting rod is joined to the piston with the piston pin Piston and Piston RingConnecting ROD Tappets and CamshaftIntake Valve and Exhaust Valve WV&e h valve guide clearance =53Tappet Adjustment Breather Plate and Tappet Cover Cylinder HeadGovernor Lever Ignition PlugIgnition COIL, Exciting COIL, Flywheel and Starting Pulley Speed Control Nut Muffler and Muffler CoverHead Cover and Blower Housing 1’7 Recoil StartorFront Bracket Rear Bracket and Stator Brash Holder Bracket Cover Page Fuel Pipe Connection Front Cover and Element CoverConnection of Coupler and Plug Secure the side cover with four M 5 x 8 screws Carburetor Schematic Diagram of the Fuel System By-Pass Choke Disassembly and Assembly of Carburetor 184 Safety Precautions Troubleshooting Starting failur Cock is closed Pzlzq L1Ill IISymptoms AIgnition coil ’ \ r?J Hanging posi- tion is not normal Abration 7Symptoms 0Governor system III Seat Case Case there Abnormal Operation Is too much Pour Lubri Been changed Replace Periodically 1Symptoms Voltemeter Stator sub-coil Symptoms LNo DC voltage is output Voltag,eistoo high QParts LSymptoms Symptoms Voltage Is abnormally low Parts For Adjustment Criteria TableUel con Limit Items Adjustment Criteira Description Tools Wiring Diagram LT-TwMaintenance Checks and Maintenance for Every 200 Hours Every Month Page Page Issue EMD-GS0095
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