Subaru Robin Power Products R1200 service manual Criteria Table, For Adjustment

Page 94

12. CRITERIA TABLE

Items of adjustment

Levelness of cylinder head

 

Inside

dia.

 

 

Cylinder

Seat

width

of intake and

exhaust

valves

 

 

 

(

Inside

dia.

of

valve guide

 

Piston skit-t’s outside

,

dia.

in

thrust

direction

L

 

 

 

 

 

FOR ADJUSTMENT

Criteira

!

Limit of

application

 

 

 

Below 0.1

 

0.15

63Q

+0.019

 

53.650

 

0

 

 

 

 

I

 

I

2.5

 

 

 

6.50

+0.022

 

6.650

o

 

62.980

0

;

62.880

--o.o2

 

’

 

Tools

I Description

 

j

Surface

plate

 

and

searcher

I

Cylinder

gauge

 

 

 

I

Slide

calipers

and

cutter

 

Center dia.

Cylinder

gauge

 

Micrometer

I

Remarks

I

!

: Repair

Repair

I

1Replacement

I

Replacement

 

 

 

 

 

 

TOP

 

Ring

groove

 

’

Second

i

width

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Oil

Piston

 

 

 

 

 

 

 

Pin hole

 

 

 

 

 

Clearance

 

between

 

piston

 

skirt

and

cylrnder

 

wall

 

 

 

 

 

!

Top

r

Clearance

be-

 

 

 

tween

ring

and

!

Second

I

ring

groove

 

 

 

 

 

 

 

 

I

Oil

 

Clearance

 

between

 

piston

 

and

piston

 

pipe

 

 

 

 

 

 

 

 

Top

 

Joint

gap

 

 

 

Second

 

 

 

 

 

’

Oil

Piston

 

 

 

 

 

TOP

rings

 

 

 

 

I

 

 

 

 

 

 

 

 

 

 

 

 

Width

 

 

 

 

Second

I

 

 

 

 

I

Oil

 

 

 

 

 

Piston pin outside dia.

 

Inside dia. of large end

 

/ ,“;;;~l~~;;~;~;~~kpin

 

I

Connecting

Inside dia. of small end

rod

 

;2 .0 +0.035 i

0 ;

2.0:.035 !

 

2.*

+0.035

;

 

 

0

I

I

 

+0002

I

‘4

-0:oos

1

 

’

0.020

-0.059

,

 

 

 

I

 

0.090

-0.135

 

’

0.060-0.105

!

:0.010 -0.065

i 0.009T -O.OlOL

I

0.2 -0.4

!

i

02-0.4

 

)

 

0.2

5

0.4

 

 

o 2

-0.09

 

 

.

-0.11

 

 

 

-0.06

:

 

Oa2

-0.08

 

I

2.B

-0.10

i

 

-0.30

j

 

 

 

14’

1.00s

 

 

240

+0.013

;

 

 

o

 

/

0.037

-0.063

;

 

 

+0.021

 

 

14Q

+0.010

 

I

2.15

2.15

2.95

14.035

0.25

0.15

0.15

0.15

0.06L

1.5

1.5

1.5

1.9

1.9

2.7

13.969

24.1~

0.2

14.080

I

 

 

 

I

Slide

calipers

 

 

 

 

 

 

 

(

 

~~

 

i

Slide

calipers

 

 

 

 

 

 

 

 

(

Slide

calipers

 

 

 

 

,

Cylinder

gauge

i

Oil

maximum

i

 

 

 

:

cylinder

dia.

!

 

 

 

’

;;ftip~~om

 

 

Cylinder

gauge

 

 

and

micrometer

 

 

 

 

 

 

in

thrust

 

 

 

 

 

1

direction

 

 

 

 

 

i

 

 

 

 

Searcher

 

i

 

 

 

 

Searcher

 

 

 

 

 

I

Searcher

 

 

 

 

 

 

Cylinder

gauge

 

 

 

 

r

and

micrometer

 

 

 

 

r

Searcher

 

 

 

 

 

’

Searcher

 

 

 

 

 

/

Searcher

 

 

 

 

 

 

Micrometer

 

I

 

 

 

 

Micmmeter

 

 

 

 

 

:

Micrometer

 

I

 

 

 

 

 

 

 

Micrometer

I

 

 

:

Cylinder

gauge

 

Cylinder

gauge

 

and micrometer

 

Cylinder

gauge

Replacement

I

1Replacement

Replacement

iReplacement

;

iRep’acement

I

Replacement

Replacement

Replacement

! Replacamant

I

!Replacement : Replacement Replacement

/ Replacement

: Replacement

Replacement

I

i Replacement

Replacement

Replacement

Replacement

Clearance

between

inside dia.

0.01

-0.029

)

0.12

I of small end and pistonpin

 

 

 

 

! Sl;;;earance

of

large

0.1

-0.3

 

1 .o

 

 

 

 

I

 

 

Cylinder

gauge

 

 

and micrometer

1

’

Searcher

 

I

 

 

 

! Replacement

I

Replacement

-9o-

Page 93 Page 95
Image 94
Page 93 Page 95
Contents Rozh -J &ii Foreword Contents Assembly Specifications ItemsPower Factor AC OutputOutput Max Rated 800 W Frequency 50 Hz Voltage 110 Output MaxFrequency 60 Hz Voltage 12ov DC Output Under no load is approximately from 18V up toFeatures Component Identification CHOKE-RUN-STOPFunction of Each Component L-5 Crankshaft 4CONNECTING ROD and PistonMain Bearing Cover CamshaftAIR Cleaner Carburetor‘CC Description of Main OperationsVoltage Regulation Under Load Fis Output Waveform Current @ Curr&t @ Operational Limits of the Generator Load Electric Battery Capacity Wire Length Measuring Procedures II ’ Mj 1 mIPage To Measure Insulation Resist Control Panel Functional Check of Each Component L aOne section, replace with Assy 83 AVR Windings, or peripheral temperature Resistance Cleaning of Slip RingValue El 10.7J-z At rated rpm Exciting coilDisassembly and Assembly Precautions Tools DriverPrecautions Nection Description By unscrewing three SequenceI Part to remove j IFront cover DescriptionI2 Remove the front cover M5 x 8 screwsBe careful not to Description PrecautionsPart to Sequencej remOve Damage the fuel PipeLpanner Part to Sequence, removeSpanner That 1wiring Remove $Ez End cover Description Precautions@ Driver Remove the connector Assembling, be Part toRemOve ’Rear ‘bracket Description See Fig. g-3-10Pull away the stator cover SequenceI Rpearfito~~ Description’ plastic hammer Siw‘ Part to / Sequencej remove ’ JFront Ibracket Description Necessary Precautions13 m/m box Spanner RemOve DescriptionPrecautions Necessary Tools Blower i 1 1housing I10 m/m box spannerNecessary Precautions . tools @ Driver Brace nuts 112m/m box ’spanner 10 m/m box jspanner Precautions Bolt has only to be loosenedOne M6 x 12 bolt ’Governor Remove the governor lever j LeverIgnition coil from 26 i &cocci*nRemove the starting pully Crank case by takingFront and hook ’ the minus driver Pull out the intake valve and the exhaust valveNotch Spanner 1spring retainer’s RetainerCamshaft Description ISequenceI Part toCrankcase Tappets to distin Guish them from one Be careful not to open the joint too wide, or it will break Remove the crankshaft Be careful not toAssembly Procedure WTolerances of new installed parts Connecting rod is joined to the piston with the piston pin Piston and Piston RingConnecting ROD Tappets and CamshaftIntake Valve and Exhaust Valve WV&e h valve guide clearance =53Tappet Adjustment Breather Plate and Tappet Cover Cylinder HeadIgnition COIL, Exciting COIL, Flywheel and Starting Pulley Ignition PlugGovernor Lever Speed Control Nut Muffler and Muffler CoverHead Cover and Blower Housing 1’7 Recoil StartorFront Bracket Rear Bracket and Stator Brash Holder Bracket Cover Page Fuel Pipe Connection Front Cover and Element CoverConnection of Coupler and Plug Secure the side cover with four M 5 x 8 screws Carburetor Schematic Diagram of the Fuel System By-Pass Choke Disassembly and Assembly of Carburetor 184 Safety Precautions Troubleshooting Starting failur Cock is closed Pzlzq L1Ill IISymptoms AIgnition coil ’ \ r?J Hanging posi- tion is not normal Abration 7Symptoms 0Governor system III Seat Case Case there Abnormal Operation Is too much Pour Lubri Been changed Replace Periodically 1Symptoms Voltemeter Stator sub-coil Symptoms LNo DC voltage is output Voltag,eistoo high QParts LSymptoms Symptoms Voltage Is abnormally low Parts For Adjustment Criteria TableUel con Limit Items Adjustment Criteira Description Tools Wiring Diagram LT-TwMaintenance Checks and Maintenance for Every 200 Hours Every Month Page Page Issue EMD-GS0095
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