Subaru Robin Power Products R1200 service manual Troubleshooting

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11.TROUBLESHOOTING

Most generator troubles are caused by carelessness in routine handling, insufficient checks, or indifference to a slight trouble. Jn this section the causes and remedies to the major troubles concerning the generator are introduced. Generally speaking, the causes of the troubles are different case by case. An operator of this engine, when encountered with a trouble, should determine the cause, supplementing the following criteria with his own experiences, and provide complete countermeasures.

A.Starting Failures

A-l Compression is nonexistent.

A-2 Compression is insufficient, or little. A-3 There is no fuel in the fuel tank.

A-4 The fuel is contaminated by water or dust.

A-5 The fuel flows only a little, or does not flow at all.

A-6 The fuel does not enter into the float chamber of the carburetor.

A-7 The fuel does not flow into the combustion chamber although the fuel exists in the float chamber of the carburetor.

A-8 The carburetor is overflooded.

A-9 Sparks do not come out from the tip of the high voltage cord, or the sparks are weak, if any.

A-10 Sparks do not come out, or are weak, when the ignition plug is connected.

B.Abnormal Running

B-l Compression is insufficient.

B-2 Overheating and knocking of the engine B-3 Fluctuation in rpm

B-4 rpm of the engine does not increase. B-5 Missfire or explosion outside the tube.

B-6 Engine lacks power (Air-fuel mixture blow back to the air cleaner). B-7 Fuel consumption is too high (Black exhaust gas comes out).

B-8 Lubricant oil consumption is too high (White exhaust gas comes out). B-9 Excessive engine noise

B-10 Abnormal noise is generated and the engine stops suddenly.

B-l 1 The lubricating oil becomes diluted and its consumption rate increases.

C. Failure of Indications on the Control Panel

C-l No voltage output (1).

C-2 No voltage output (2).

D. Abnormal Voltage Output

D-l No DC voltage output.

D-2 Voltage is abnormally high.

D-3 Voltage is abnormally low (1).

D-4 Voltage is abnormally low (2).

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Contents Rozh -J &ii Foreword Contents Assembly Specifications ItemsPower Factor AC OutputOutput Max Rated 800 W Frequency 50 Hz Voltage 110 Output MaxFrequency 60 Hz Voltage 12ov DC Output Under no load is approximately from 18V up toFeatures Component Identification CHOKE-RUN-STOPFunction of Each Component L-5 4CONNECTING ROD and Piston Main Bearing CoverCrankshaft CamshaftAIR Cleaner Carburetor‘CC Description of Main OperationsVoltage Regulation Under Load Fis Output Waveform Current @ Curr&t @ Operational Limits of the Generator Load Electric Battery Capacity Wire Length Measuring Procedures II ’ Mj 1 mIPage To Measure Insulation Resist Control Panel Functional Check of Each Component L aOne section, replace with Assy 83 AVR Windings, or peripheral temperature Resistance Cleaning of Slip RingValue El 10.7J-z At rated rpm Exciting coilDisassembly and Assembly Precautions Tools DriverPrecautions Nection Description SequenceI Part to remove j IFront cover Description I2 Remove the front coverBy unscrewing three M5 x 8 screwsDescription Precautions Part to Sequencej remOveBe careful not to Damage the fuel PipeLpanner Part to Sequence, removeSpanner Remove $Ez End cover Description Precautions @ Driver Remove the connector Assembling, beThat 1wiring Part toRemOve ’Rear ‘bracket Description See Fig. g-3-10Pull away the stator cover SequenceI Rpearfito~~ Description’ plastic hammer Siw‘ Part to / Sequencej remove ’ JFront Ibracket Description Necessary Precautions13 m/m box Spanner RemOve DescriptionPrecautions Necessary Tools Blower i 1 1housing I10 m/m box spannerNecessary Precautions . tools @ Driver Precautions Bolt has only to be loosened One M6 x 12 boltBrace nuts 112m/m box ’spanner 10 m/m box jspanner ’Governor Remove the governor lever j Lever26 i &cocci*n Remove the starting pullyIgnition coil from Crank case by takingPull out the intake valve and the exhaust valve Notch Spanner 1spring retainer’sFront and hook ’ the minus driver RetainerCamshaft Description ISequenceI Part toCrankcase Tappets to distin Guish them from one Be careful not to open the joint too wide, or it will break Remove the crankshaft Be careful not toAssembly Procedure WTolerances of new installed parts Connecting rod is joined to the piston with the piston pin Piston and Piston RingConnecting ROD Tappets and CamshaftIntake Valve and Exhaust Valve WV&e h valve guide clearance =53Tappet Adjustment Breather Plate and Tappet Cover Cylinder HeadIgnition COIL, Exciting COIL, Flywheel and Starting Pulley Ignition PlugGovernor Lever Speed Control Nut Muffler and Muffler CoverHead Cover and Blower Housing 1’7 Recoil StartorFront Bracket Rear Bracket and Stator Brash Holder Bracket Cover Page Fuel Pipe Connection Front Cover and Element CoverConnection of Coupler and Plug Secure the side cover with four M 5 x 8 screws Carburetor Schematic Diagram of the Fuel System By-Pass Choke Disassembly and Assembly of Carburetor 184 Safety Precautions Troubleshooting Starting failur Cock is closed Pzlzq L1Ill IISymptoms AIgnition coil ’ \ r?J Hanging posi- tion is not normal Abration 7Symptoms 0Governor system III Seat Case Case there Abnormal Operation Is too much Pour Lubri Been changed Replace Periodically 1Symptoms Voltemeter Stator sub-coil Symptoms LNo DC voltage is output Voltag,eistoo high QParts LSymptoms Symptoms Voltage Is abnormally low Parts For Adjustment Criteria TableUel con Limit Items Adjustment Criteira Description Tools Wiring Diagram LT-TwMaintenance Checks and Maintenance for Every 200 Hours Every Month Page Page Issue EMD-GS0095
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