Carrier 69UG15 manual Engine Screw Threads

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1.3 ENGINE

The engine is a vertical, in--line four cylinder diesel engine, which is direct--connected to the alternating current generator. Information on the major engine systems is provided in the following subparagraphs.

1.3.1 Electronic Governor Module

The electronic governor module is a solid state control module preprogrammed for 1800 RPM. The electronic governor module, along with the engine speed sensor, replaced the manual governor in order to provide a constant engine speed.

1.3.2 Engine Air System

The air cleaner (Item 11, Figure 1-1) is designed to prolong engine life and performance by preventing dirt and grit from entering the engine and causing excessive wear on all operating parts. In order for the air filter to operate properly, the operator must regularly maintain the air cleaner equipment in accordance with the instructions provided within this document.

1.3.3 Lube Oil Filter Arrangement

The engine lubricating oil filter is mounted in a horizontal arrangement and shown in Figure 1-4.

1.3.4 Fuel System

The fuel system is fitted with an in--line pre--filter and a fuel filter, which also acts as a water separator. The filter is also fitted with a heater. The fuel system is shown in Figure 1-3.

1.4 ENGINE SCREW THREADS

All threads used on the engine are metric.

 

8

9

 

 

6

 

5

4

7

 

2

 

3

 

1

 

1.

Fuel Tank

5.

Fuel Filter and Water

2.

Fuel Supply Line

 

Separator

3.

Inline Fuel Filter

6.

Injection Pump

4.

Mechanical

8.

Fuel Bleed Valve

 

Fuel Pump (Engine)

7.

Injector Nozzles

 

 

9.

Fuel Return Line

Figure 1-3 Fuel System Diagram

1

2

 

 

3

4

 

1.Oil Filter (Primary)

2.Oil Pressure Sender

3.Oil Pressure Switch

4.Oil Pan

Figure 1-4 Lube Oil

1.5 ALTERNATING CURRENT GENERATOR 1.5.1 Principle of Operation

The Marathon Alternator Company (Lima) brushless AC generator (see Figure 1-2, item 9) is a self--regulated, rotating field synchronous unit. The generator stator and exciter stator are combined in a common housing. The generator field, exciter rotor, and rotating rectifier assembly are mounted on a common shaft. The output of the exciter rotor is applied to the generator field winding through a rotating, full--wave bridge, silicon rectifier unit.

All connections between the exciter stator windings and the generator stator windings are internal within the stator housing. Only the output power leads are connected at the terminal box, which is located on top of the generator.

1.5.2 Alternating Current Generator Diagram

Figure 1-5 shows the internal schematic diagram of the generator, exciter, and rectifier unit. The generator is a three--phase unit, and the exciter stator and exciter rotor also have three--phase windings. A portion of the exciter stator windings is connected across a tap on the generator stator winding. This exciter shunt winding provides the generator field excitation power required for the generator no--load voltage. Another portion of the exciter stator windings is connected in series with the output of the generator and provides a compounding excitation characteristic.

1--5

T-343

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Contents Operation and Service Model 69UG15 Table of Contents Table of Contents List of Illustrations List of TablesTable Number Safety Summary Specific Warning and Caution Statements Configuration Identification Section DescriptionIntroduction PID Volt Generator Set343 Engine Engine Screw ThreadsBattery Charger Operating Controls and InstrumentsIntroduction Control Panel and Related Components a. Gauges and SendersManual Switches Safety DevicesMeters Customer Specific Control Panel and Box Auto Restart Preset Values Indicator Description Auto Restart SequencingIntake Engine Series FuelAuto Restart Sequencing Intake Engine Series Unit Specifications Intake HeaterGenerator Nominal Tank Sizes Fill Capacity Draw CapacityOutdoor Temperature Centigrade Engine DataSAE Winter SummerGenerator SET Installation OperationTypical Generator Set Mounting Quick Mount Generator SET RemovalStarting and Stopping Instructions Cold Engine Preheat TimesControl Circuit Operation Section Troubleshooting RemedyCondition Possible Cause Reference Section Diesel Engine Engine Will Not StartCondition Possible Cause Reference Section Engine Will Not Shut OffStarter Motor Malfunction Malfunction In The Engine Starting CircuitMiscellaneous Engine Troubleshooting Battery Charger Solid StateAlternating Current Generator Auto RE-START Option Remedy Section Service and Preventive Maintenance Preventative Maintenance ScheduleBattery Service Interval Units Description of Procedure UnitsEvery 1000Interval Units HoursServicing Low Oil Pressure Switch Servicing Heater Switch 1. Remove control box coverAttempt to Adjust Engine Speed Preventative Maintenance and Operating Precautions Engine Crankcase BreatherServicing the Alternating Current Generator CoolingTerminal Strip Cleaning Winding Insulation TestingWire Ohm Rotor DamageDiode Testing Bearing ReplacementTerminals see Figure Truss Frame Unidrive Bolt IsolatorEngine Isolator/Shockmount Replacement Generator Install Mount With Large Flare AT TOP FrameBolt Shockmount Unidrive Torque Requirements Engine & Generator SHOCKMOUNTS/ISOLATORS TOP ViewEngine Mount Right Side View Section Schematics Schematic Diagram LegendSchematic Diagram Schematic Diagram 460 Volt Alternating Current Generator Schematic Diagram 230 Volt Alternating Current Generator Based On Drawing 62-11413-00 Rev a Schematic Diagram Schematic Diagram 460 Volt Alternating Current Generator Index Index