Carrier 69UG15 manual Table of Contents

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TABLE OF CONTENTS

 

PARAGRAPH NUMBER

Page

SAFETY SUMMARY

Safety--i

GENERAL SAFETY NOTICES

Safety--i

FIRST AID

Safety--i

OPERATING PRECAUTIONS

Safety--i

MAINTENANCE PRECAUTIONS

Safety--i

UNIT LABEL IDENTIFICATION

Safety--i

SPECIFIC WARNING AND CAUTION STATEMENTS

Safety--i

DESCRIPTION

. . 1--1

1.1

INTRODUCTION

. . 1--1

1.2

CONFIGURATION IDENTIFICATION

. . 1--1

1.3

ENGINE

. . 1--5

1.3.1

Electronic Governor Module

. . 1--5

1.3.2

Engine Air System

. . 1--5

1.3.3 Lube Oil Filter Arrangement

. . 1--5

1.3.4

Fuel System

. . 1--5

1.4

ENGINE SCREW THREADS

. . 1--5

1.5

ALTERNATING CURRENT GENERATOR

. . 1--5

1.5.1

Principle of Operation

. . 1--5

1.5.2 Alternating Current Generator Diagram

. . 1--5

1.6

BATTERY CHARGER

. . 1--6

1.7

OPERATING CONTROLS AND INSTRUMENTS

. . 1--6

1.7.1

Introduction

. . 1--6

1.7.2 Control Panel and Related Components

. . 1--6

1.8

SAFETY DEVICES

. . 1--7

1.9

UNIT SPECIFICATIONS

. . 1--11

1.10

ENGINE DATA

. . 1--11

OPERATION

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

. . 2--1

2.1

GENERATOR SET INSTALLATION

. . 2--1

2.2

GENERATOR SET REMOVAL

. . 2--2

2.3

STARTING AND STOPPING INSTRUCTIONS

. . 2--3

2.3.1

Pre-Start Inspection

. . 2--3

2.3.2

Starting Instructions

. . 2--3

2.3.3

Post-Start Inspection

. . 2--3

2.3.4

Stopping Instructions

. . 2--3

2.4

CONTROL CIRCUIT OPERATION

. . 2--4

2.4.1

Sequence of Operation

. . 2--4

TROUBLESHOOTING

. . 3--1

3.1

DIESEL ENGINE

. . 3--1

3.1.1

Engine Will Not Start

. . 3--1

3.1.2 Engine Starts Then Stops

. . 3--1

3.1.3 Engine Will Not Shut Off

. . 3--2

3.1.4

Starter Motor Malfunction

. . 3--2

3.1.5 Malfunction In The Engine Starting Circuit

. . 3--2

3.1.6

Miscellaneous Engine Troubleshooting

. . 3--3

 

 

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Contents Operation and Service Model 69UG15 Table of Contents Table of Contents List of Illustrations List of TablesTable Number Safety Summary Specific Warning and Caution Statements Configuration Identification Section DescriptionIntroduction PID Generator Set Volt343 Engine Screw Threads EngineControl Panel and Related Components a. Gauges and Senders Battery ChargerOperating Controls and Instruments IntroductionManual Switches Safety DevicesMeters Customer Specific Control Panel and Box Fuel Auto Restart Preset Values Indicator DescriptionAuto Restart Sequencing Intake Engine SeriesAuto Restart Sequencing Intake Engine Series Nominal Tank Sizes Fill Capacity Draw Capacity Unit SpecificationsIntake Heater GeneratorWinter Summer Outdoor Temperature CentigradeEngine Data SAEOperation Generator SET InstallationGenerator SET Removal Typical Generator Set Mounting Quick MountCold Engine Preheat Times Starting and Stopping InstructionsControl Circuit Operation Engine Will Not Start Section TroubleshootingRemedy Condition Possible Cause Reference Section Diesel EngineMalfunction In The Engine Starting Circuit Condition Possible Cause Reference SectionEngine Will Not Shut Off Starter Motor MalfunctionBattery Charger Solid State Miscellaneous Engine TroubleshootingAlternating Current Generator Auto RE-START Option Remedy Section Service and Preventive Maintenance Preventative Maintenance ScheduleBattery Service 1000 Interval Units Description of ProcedureUnits EveryHours Interval UnitsServicing Heater Switch 1. Remove control box cover Servicing Low Oil Pressure SwitchAttempt to Adjust Engine Speed Cooling Preventative Maintenance and Operating PrecautionsEngine Crankcase Breather Servicing the Alternating Current GeneratorRotor Damage Terminal Strip CleaningWinding Insulation Testing Wire OhmDiode Testing Bearing ReplacementTerminals see Figure Bolt Isolator Truss Frame UnidriveEngine Isolator/Shockmount Replacement Generator Install Mount With Large Flare AT TOP FrameBolt Shockmount Unidrive Torque Requirements Engine & Generator SHOCKMOUNTS/ISOLATORS TOP ViewEngine Mount Right Side View Schematic Diagram Legend Section SchematicsSchematic Diagram Schematic Diagram 460 Volt Alternating Current Generator Schematic Diagram 230 Volt Alternating Current Generator Based On Drawing 62-11413-00 Rev a Schematic Diagram Schematic Diagram 460 Volt Alternating Current Generator Index Index