Carrier 69UG15 manual Interval Units Description of Procedure, Every, 1000

Page 31

T-343

4--2

Table 4-1 Preventative Maintenance Actions and Schedule

 

 

 

 

 

 

 

Extended

 

 

 

 

 

Standard Service

Service

 

 

 

Perform

 

Interval Units

Interval

 

Description of Procedure

Reference

at

 

 

 

Units*

 

Paragraph

Pre-Trip

 

 

 

 

 

 

 

 

 

 

 

 

 

Inspection

 

Every

Annually

Annually

 

 

 

 

 

1000

or Every

or Every

 

 

 

 

 

Hours

3000 Hours

3000 Hours

 

 

 

 

 

 

 

For Pre-Trip inspection, perform items 1 through 15; for “After Start-up” checks, perform items 32 through 36.

 

 

 

 

 

 

 

 

 

 

 

1.

Check (In Place) engine/generator shockmounts for cracks, cuts, abrasion or flaring

 

X

 

 

 

 

 

 

 

 

 

 

 

 

2.

Check engine lubrication, fuel filter, and connections for leaks

 

X

 

X

 

X

 

 

 

 

 

 

 

 

3.

Check engine lubrication oil level, add as required

1.10.f.

X

 

X

 

X

 

 

 

 

 

 

 

 

4.

Check poly V-Belt for fraying or cracks and proper tension, adjust as required

4.4.9

X

 

X

 

X

 

 

 

 

 

 

 

 

5.

Check radiator hoses for leaks, check coolant level and 50/50 mixture

1.10.j.

X

 

X

 

X

 

 

 

 

 

 

 

 

6.

Check radiator coil and generator air intake for cleanliness

 

X

 

X

 

X

 

(Clean using compressed air, reversing air flow direction)

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

7.

Check air cleaner

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

7a. Oil bath air filter: Check for cleanliness and clean filter body and internal mesh.

4.4.13.d.

X

 

X

 

X

 

Change oil every 250 hours

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

7b. Dry element air filter with indicator: Check for cleanliness and clean/replace

4.4.13.c.

X

 

X

 

X

 

as air filter indicator indicates

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

8.

Drain water from fuel tank sump and fuel filter bowl

 

X

 

X

 

X

 

 

 

 

 

 

 

 

9.

Fill fuel tank with diesel fuel; check fuel gauge operation

1.10.g.

X

 

X

 

X

 

 

 

 

 

 

 

10.Check intake heater amperage

1.10.h.

X

 

X

 

X

 

 

 

 

 

 

 

11. Check battery terminals for tightness and cleanliness. Clean and coat terminals with

 

X

 

X

 

X

 

battery terminal sealant

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

12.Check for dirty/loose electrical connections, frayed cables/wires and cracked insulation

 

X

 

X

 

X

 

 

 

 

 

 

 

13.Tighten all hardware (brackets, etc.)

 

X

 

X

 

X

 

 

 

 

 

 

 

14.Clean oil bath air filter body and internal mesh (See Note 2)

4.4.13

 

 

X

 

X

 

 

 

 

 

 

 

15.Clean mechanical fuel lift pump internal filter

4.4.2

X

 

X

 

X

 

 

 

 

 

 

 

16.Change lubricating oil and filter(s) (See Note 1)

4.4.10

 

 

X

 

X

 

 

 

 

 

 

 

17.Tighten engine and generator mounting bolts

4.7

 

 

X

 

X

 

 

 

 

 

 

 

18.Tighten all electrical connections in the control box

 

 

 

X

 

X

 

 

 

 

 

 

 

19.Verify operation of engine protective devices

 

 

 

X

 

X

 

 

 

 

 

 

 

 

Image 31
Contents Operation and Service Model 69UG15 Table of Contents Table of Contents List of Tables List of IllustrationsTable Number Safety Summary Specific Warning and Caution Statements Section Description Configuration IdentificationIntroduction PID Generator Set Volt343 Engine Screw Threads EngineControl Panel and Related Components a. Gauges and Senders Battery ChargerOperating Controls and Instruments IntroductionSafety Devices Manual SwitchesMeters Customer Specific Control Panel and Box Fuel Auto Restart Preset Values Indicator DescriptionAuto Restart Sequencing Intake Engine SeriesAuto Restart Sequencing Intake Engine Series Nominal Tank Sizes Fill Capacity Draw Capacity Unit SpecificationsIntake Heater GeneratorWinter Summer Outdoor Temperature CentigradeEngine Data SAEOperation Generator SET InstallationGenerator SET Removal Typical Generator Set Mounting Quick MountCold Engine Preheat Times Starting and Stopping InstructionsControl Circuit Operation Engine Will Not Start Section TroubleshootingRemedy Condition Possible Cause Reference Section Diesel EngineMalfunction In The Engine Starting Circuit Condition Possible Cause Reference SectionEngine Will Not Shut Off Starter Motor MalfunctionBattery Charger Solid State Miscellaneous Engine TroubleshootingAlternating Current Generator Auto RE-START Option Remedy Preventative Maintenance Schedule Section Service and Preventive MaintenanceBattery Service 1000 Interval Units Description of ProcedureUnits EveryHours Interval UnitsServicing Heater Switch 1. Remove control box cover Servicing Low Oil Pressure SwitchAttempt to Adjust Engine Speed Cooling Preventative Maintenance and Operating PrecautionsEngine Crankcase Breather Servicing the Alternating Current GeneratorRotor Damage Terminal Strip CleaningWinding Insulation Testing Wire OhmBearing Replacement Diode TestingTerminals see Figure Bolt Isolator Truss Frame UnidriveGenerator Install Mount With Large Flare AT TOP Frame Engine Isolator/Shockmount ReplacementBolt Shockmount Engine & Generator SHOCKMOUNTS/ISOLATORS TOP View Unidrive Torque RequirementsEngine Mount Right Side View Schematic Diagram Legend Section SchematicsSchematic Diagram Schematic Diagram 460 Volt Alternating Current Generator Schematic Diagram 230 Volt Alternating Current Generator Based On Drawing 62-11413-00 Rev a Schematic Diagram Schematic Diagram 460 Volt Alternating Current Generator Index Index