Carrier 69UG15 manual Operation, Generator SET Installation

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SECTION 2 OPERATION

2.1 GENERATOR SET INSTALLATION

The generator set is mounted under the center of the trailer chassis and is easily handled with a fork lift truck capable of handling 2,000 pounds. The fork lift pockets provided are accessible from either side. Mounting clamps are designed to be attached to outside I-beam flanges only. Maximum chassis width is 38 inches on center.

a. Standard Mount

1.Loosen mounting bolts (see Figure 2-1) sufficient to push mounting plates to the outermost position.

2.Place forks into fork lift pockets of generator set. At- tach safety chain between unit and fork truck.

3.Center generator under chassis slide mounting plates fully onto chassis I-beams and torque mount- ing bolts to 80 - 90 ft-lbs (11.1 - 12.4 mkg). Upon

completion, remove safety chain before removing forks of fork lift truck from unit.

b. Quick Mount

1.Loosen mounting bolts (see Figure 2-2) sufficient to bring clamp to open position. To orient in open posi- tion, lift nut end of bolt out of slot. Clamp will fall open.

2.Place forks into fork lift pockets of generator. Attach safety chain between unit and fork truck.

3.Center the generator set in desired position under chassis.

4.Lift clamp (item 1) in place, ensuring bolt (item 4) is secured in slot.

5.Tighten bolt to 55 - 65 ft-lbs (7.6 - 9.0 mkg).

6.Upon completion, remove safety chain before re- moving forks of fork lift truck from unit.

CONTAINER FLOOR CROSS I---BEAMS

REAR OF CHASSIS

A

 

A

 

FORK LIFT POCKET

 

ROADSIDE VIEW

1

 

5

2

 

6

3

 

 

4

7

 

8

 

SECTION A - A

 

1.

Bolt

5.

Washer, Belleville

2.

Washer, Spherical, Male

6.

Washer, Spherical, Female

3.

Mounting Plate

7.

Tee Nut

4.

Generator Frame

8.

Roll Pin

Figure 2-1 Typical Generator Set Mounting - Standard Mount

2--1

T-343

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Contents Operation and Service Model 69UG15 Table of Contents Table of Contents Table Number List of IllustrationsList of Tables Safety Summary Specific Warning and Caution Statements Introduction Configuration IdentificationSection Description PID Volt Generator Set343 Engine Engine Screw ThreadsBattery Charger Operating Controls and InstrumentsIntroduction Control Panel and Related Components a. Gauges and SendersMeters Manual SwitchesSafety Devices Customer Specific Control Panel and Box Auto Restart Preset Values Indicator Description Auto Restart SequencingIntake Engine Series FuelAuto Restart Sequencing Intake Engine Series Unit Specifications Intake HeaterGenerator Nominal Tank Sizes Fill Capacity Draw CapacityOutdoor Temperature Centigrade Engine DataSAE Winter SummerGenerator SET Installation OperationTypical Generator Set Mounting Quick Mount Generator SET RemovalStarting and Stopping Instructions Cold Engine Preheat TimesControl Circuit Operation Section Troubleshooting RemedyCondition Possible Cause Reference Section Diesel Engine Engine Will Not StartCondition Possible Cause Reference Section Engine Will Not Shut OffStarter Motor Malfunction Malfunction In The Engine Starting CircuitMiscellaneous Engine Troubleshooting Battery Charger Solid StateAlternating Current Generator Auto RE-START Option Remedy Battery Service Section Service and Preventive MaintenancePreventative Maintenance Schedule Interval Units Description of Procedure UnitsEvery 1000Interval Units HoursServicing Low Oil Pressure Switch Servicing Heater Switch 1. Remove control box coverAttempt to Adjust Engine Speed Preventative Maintenance and Operating Precautions Engine Crankcase BreatherServicing the Alternating Current Generator CoolingTerminal Strip Cleaning Winding Insulation TestingWire Ohm Rotor DamageTerminals see Figure Diode TestingBearing Replacement Truss Frame Unidrive Bolt IsolatorBolt Shockmount Engine Isolator/Shockmount ReplacementGenerator Install Mount With Large Flare AT TOP Frame Engine Mount Right Side View Unidrive Torque RequirementsEngine & Generator SHOCKMOUNTS/ISOLATORS TOP View Section Schematics Schematic Diagram LegendSchematic Diagram Schematic Diagram 460 Volt Alternating Current Generator Schematic Diagram 230 Volt Alternating Current Generator Based On Drawing 62-11413-00 Rev a Schematic Diagram Schematic Diagram 460 Volt Alternating Current Generator Index Index