Carrier 69UG15 manual Engine Isolator/Shockmount Replacement, Bolt Shockmount

Page 39

4.6.2Check and Replace Isolators/Shockmounts a. Replacement Criteria

CAUTION

Continued operation with failed shockmounts may result in engine or generator damage.

When a shockmount has been cut, split, abraded or has flared due to normal deterioration, it must be replaced. Damage to the mounts may not be visible when installed and under load from the component. To correctly inspect shockmounts, they must be removed.

b. Engine Isolator/Shockmount Replacement

1.Use the two lift eyes to lift and support the engine.

2.Remove truss, unidrive isolator and all hardware as shown in Figure 4-9, if equipped.

3.Remove all hardware as shown in Figure 4-9.

4.Raise the engine just enough to remove the shockmounts (Figure 4-9 item 4).

5.Install new shockmounts.

NOTE

For torque values refer to paragraph 4.7.

6.Lower the engine enough to assemble hardware as shown and torque per paragraph 4.7.

7.Remove chains from the lift eyes.

 

ENGINE

 

1

 

2

 

3

 

4

 

5

FRAME

3

1. Bolt

4. Shockmount

2. Lock Washer

5. Flat Washer

3. Snubbing Washer

Figure 4-9 Engine Shockmounts

c. Generator Shockmount Replacement

1.Use the two lift eyes to lift and support the engine.

2.Remove shockmount hardware.

3.Raise the generator just enough to remove the shockmounts (Figure 4-10 item 7).

4.Install new shockmounts.

5.Lower the engine enough to assemble hardware as shown and torque. Refer to paragraph 4.7 for torque values.

6.Remove chains from the lift eyes.

GENERATOR

 

 

 

 

 

 

 

4

3

 

 

 

 

 

 

 

4

 

 

 

2

 

 

 

 

 

 

3

 

 

5

 

 

 

 

 

 

 

 

 

6

 

 

 

 

 

3

 

8

11

 

 

1

 

 

 

 

 

12

 

 

 

9

 

 

 

 

10

 

7

 

 

 

 

 

 

 

 

 

INSTALL MOUNT

 

 

 

 

WITH LARGE

 

 

 

 

FLARE AT TOP

 

 

FRAME

 

7

 

12

 

 

 

 

 

8

 

 

13

 

 

 

 

 

FRAME

 

 

1.

Screw (5/8)

 

8. Support Plate

 

2.

Mounting Base

9. Snubbing Washer

3

Flat Washer (5/8)

10. Screw (1/2)

 

4.

Locknut (5/8)

11. Screw (3/8)

 

5.

Locknut (1/2)

12. Flat Washer (3/8)

6.

Flat Washer (1/2)

13. Locknut (3/8)

 

7.

Shockmount

 

 

 

Figure 4-10 Generator Shockmounts

T--343

4--10

Image 39
Contents Operation and Service Model 69UG15 Table of Contents Table of Contents List of Illustrations List of TablesTable Number Safety Summary Specific Warning and Caution Statements Configuration Identification Section DescriptionIntroduction PID Generator Set Volt343 Engine Screw Threads EngineControl Panel and Related Components a. Gauges and Senders Battery ChargerOperating Controls and Instruments IntroductionManual Switches Safety DevicesMeters Customer Specific Control Panel and Box Fuel Auto Restart Preset Values Indicator DescriptionAuto Restart Sequencing Intake Engine SeriesAuto Restart Sequencing Intake Engine Series Nominal Tank Sizes Fill Capacity Draw Capacity Unit SpecificationsIntake Heater GeneratorWinter Summer Outdoor Temperature CentigradeEngine Data SAEOperation Generator SET InstallationGenerator SET Removal Typical Generator Set Mounting Quick MountCold Engine Preheat Times Starting and Stopping InstructionsControl Circuit Operation Engine Will Not Start Section TroubleshootingRemedy Condition Possible Cause Reference Section Diesel EngineMalfunction In The Engine Starting Circuit Condition Possible Cause Reference SectionEngine Will Not Shut Off Starter Motor MalfunctionBattery Charger Solid State Miscellaneous Engine TroubleshootingAlternating Current Generator Auto RE-START Option Remedy Section Service and Preventive Maintenance Preventative Maintenance ScheduleBattery Service 1000 Interval Units Description of ProcedureUnits EveryHours Interval UnitsServicing Heater Switch 1. Remove control box cover Servicing Low Oil Pressure SwitchAttempt to Adjust Engine Speed Cooling Preventative Maintenance and Operating PrecautionsEngine Crankcase Breather Servicing the Alternating Current GeneratorRotor Damage Terminal Strip CleaningWinding Insulation Testing Wire OhmDiode Testing Bearing ReplacementTerminals see Figure Bolt Isolator Truss Frame UnidriveEngine Isolator/Shockmount Replacement Generator Install Mount With Large Flare AT TOP FrameBolt Shockmount Unidrive Torque Requirements Engine & Generator SHOCKMOUNTS/ISOLATORS TOP ViewEngine Mount Right Side View Schematic Diagram Legend Section SchematicsSchematic Diagram Schematic Diagram 460 Volt Alternating Current Generator Schematic Diagram 230 Volt Alternating Current Generator Based On Drawing 62-11413-00 Rev a Schematic Diagram Schematic Diagram 460 Volt Alternating Current Generator Index Index