Carrier 69UG15 manual Starting and Stopping Instructions, Cold Engine Preheat Times

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2.3 STARTING AND STOPPING INSTRUCTIONS

2.3.1 Pre-Start Inspection

a. Check engine lubrication and fuel filters, oil lines, and connections for leaks. If required, tighten connec- tions and/or replace gaskets.

b. Check engine lubricating oil level. (Refer to para- graph 1.10, table entry f.)

c.Check poly V-belt for fraying or cracks and proper ten- sion. (Refer to paragraph 4.4.9).

d.Check radiator hoses for leaks and check radiator coolant level. (Refer to paragraph 1.10, table entry j.)

e.Check radiator coil and generator air intake screen for cleanliness. If required, clean using compressed air, reversing the normal air flow.

f.Check air cleaner for cleanliness and clean if neces- sary. (Refer to paragraph 4.4.13.)

g.Check in--line fuel filter and clean if necessary. (Refer to paragraph 4.4.4.)

h.Drain water from fuel tank sump and filter bowl.

i.Fill fuel tank with diesel fuel. (Refer to paragraph 1.10, table entry g.)

j.Check air intake heater amperage. (Refer to para- graph 1.10, table entry h.)

k.Check battery terminals for cleanliness and secure- ness. If required, clean, then coat with a battery termi- nal sealant.

l.Check, and if required, tighten all electrical connec- tions.

m.Check, and if required, tighten all hardware (brack- ets, etc.).

n.Ensure that the main generator set circuit breaker is off (CB-1 for 460 volt units or CB4 for 230 volt units). Connect power cable to refrigeration unit and pro- ceed to paragraph 2.3.2.

2.3.2 Starting Instructions

WARNING

Beware of moving poly V-belt, belt driven components and hot exhaust components.

WARNING

Under no circumstances should ether or any other unauthorized starting aids be used in conjunction with the air intake heat- er.

NOTE

Piston rings in engines that have operated less than 100 hours may not be fully seated. This may lead to the possibility of oil seepage from the exhaust pipe. To properly seat the rings, op- erate the engine under full load for a period of 24 hours. If the condition persists, check valve clearance when the engine is cold. (Refer to en- gine workshop manual listed in paragraph 1.2).

a. Standard Units

1.Hold intake heater switch (see Figure 1-6) in the PREHEAT position. Suggested hold times for a cold engine are as follows:

COLD ENGINE PREHEAT TIMES

Ambient Temperature

Time

 

 

78 F/ 26 C

5 seconds

 

 

32 F to 78 F

10 seconds

(0 C to 26 C)

 

 

 

18 F to 32 F

20 seconds

(--8 C to 26 C)

 

Below 18 F/-8 C

30 seconds

 

 

2.With the intake heater switch held in the PREHEAT position, place the ignition switch in the START posi- tion.

3.After the engine has started, continue to hold the in- take heater switch in the PREHEAT position until the engine develops sufficient oil pressure to close the oil pressure safety switch (approximately 5 seconds). When released, the intake heater switch will automatically return to the OFF position and the heater will remain energized for 3 minutes.

b. Units with Auto Start

1.Place the Ignition switch (IGN) in the RUN position.

2.If the low coolant sensor (LCS) is immersed in cool- ant, the auto restart module will energize the heater for 30 seconds and the safety buzzer will sound. Af- ter the 30 second delay, the unit will attempt to start.

2.3.3 Post-Start Inspection

a.Turn on CB-1 for 460 volt units or CB4 for 230 volt units.

b.Check generator output with a voltmeter. In the no load condition, output should be at 490 (+/- 10%) volts with 1800 engine RPM. Place generator set main circuit breaker in the ON position. Start refrig- eration unit.

c.Run engine 10 minutes (check total time meter op- eration).

d.Listen for abnormal bearing noise (AC generator).

e.Check fuel lines, lube oil lines, and filters for leaks.

f.Check exhaust system for leaks.

2.3.4 Stopping Instructions

Place the ignition switch in the OFF position.

2--3

T-343

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Contents Operation and Service Model 69UG15 Table of Contents Table of Contents List of Tables List of IllustrationsTable Number Safety Summary Specific Warning and Caution Statements Section Description Configuration IdentificationIntroduction PID Volt Generator Set343 Engine Engine Screw ThreadsIntroduction Battery ChargerOperating Controls and Instruments Control Panel and Related Components a. Gauges and SendersSafety Devices Manual SwitchesMeters Customer Specific Control Panel and Box Intake Engine Series Auto Restart Preset Values Indicator DescriptionAuto Restart Sequencing FuelAuto Restart Sequencing Intake Engine Series Generator Unit SpecificationsIntake Heater Nominal Tank Sizes Fill Capacity Draw CapacitySAE Outdoor Temperature CentigradeEngine Data Winter SummerGenerator SET Installation OperationTypical Generator Set Mounting Quick Mount Generator SET RemovalStarting and Stopping Instructions Cold Engine Preheat TimesControl Circuit Operation Condition Possible Cause Reference Section Diesel Engine Section TroubleshootingRemedy Engine Will Not StartStarter Motor Malfunction Condition Possible Cause Reference SectionEngine Will Not Shut Off Malfunction In The Engine Starting CircuitMiscellaneous Engine Troubleshooting Battery Charger Solid StateAlternating Current Generator Auto RE-START Option Remedy Preventative Maintenance Schedule Section Service and Preventive MaintenanceBattery Service Every Interval Units Description of ProcedureUnits 1000Interval Units HoursServicing Low Oil Pressure Switch Servicing Heater Switch 1. Remove control box coverAttempt to Adjust Engine Speed Servicing the Alternating Current Generator Preventative Maintenance and Operating PrecautionsEngine Crankcase Breather CoolingWire Ohm Terminal Strip CleaningWinding Insulation Testing Rotor DamageBearing Replacement Diode TestingTerminals see Figure Truss Frame Unidrive Bolt IsolatorGenerator Install Mount With Large Flare AT TOP Frame Engine Isolator/Shockmount ReplacementBolt Shockmount Engine & Generator SHOCKMOUNTS/ISOLATORS TOP View Unidrive Torque RequirementsEngine Mount Right Side View Section Schematics Schematic Diagram LegendSchematic Diagram Schematic Diagram 460 Volt Alternating Current Generator Schematic Diagram 230 Volt Alternating Current Generator Based On Drawing 62-11413-00 Rev a Schematic Diagram Schematic Diagram 460 Volt Alternating Current Generator Index Index