Carrier 69UG15 manual Interval Units, Hours

Page 32

4--3

T-343

Table 4-1 Preventative Maintenance Actions and Schedule (Continued)

 

 

 

 

 

 

Extended

 

 

 

 

Standard Service

Service

 

 

 

Perform

Interval Units

Interval

Description of Procedure

Reference

 

at

 

 

Units

Paragraph

 

Pre-Trip

 

 

 

 

 

 

 

 

 

 

 

Inspection

Every

Annually

Annually

 

 

 

 

1000

or Every

or Every

 

 

 

 

Hours

3000 Hours

3000 Hours

 

 

 

 

 

 

 

20.Check water pump bearing end play

See Engine

 

 

X

 

X

Manual

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

21.Change fuel filter

4.4.3

 

 

 

X

X

 

 

 

 

 

 

 

22.Clean crankcase breather

4.4.14

 

 

 

X

X

 

 

 

 

 

 

 

23.Remove and check engine/generator shockmounts for cracks, cuts, splits, abrasion or flaring

4.6.2

 

 

 

X

X

 

 

 

 

 

 

 

24.Check and, if required, replace poly V-Belt

4.4.9

 

 

 

X

X

 

 

 

 

 

 

 

25.Clean and flush coolant system

4.4.5

 

 

 

X

See Note 3

 

 

 

 

 

 

 

26.Check starter condition

See Engine

 

 

 

X

X

Manual

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

27.Check engine compression

See Engine

 

 

 

X

X

Manual

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

28.Check and adjust injector nozzles

See Engine

 

 

 

X

X

Manual

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

29.Perform generator maintenance

4.5.1

 

 

 

X

X

 

 

 

 

 

 

 

After Starting Generator Set, perform

the following:

 

 

 

 

 

 

 

 

 

 

 

30.Check total time meter operation (Allow engine to run for 10 minutes)

 

 

X

 

 

 

 

 

 

 

 

 

 

31.Listen for abnormal bearing noise

 

 

X

 

 

 

 

 

 

 

 

 

 

32.Check fuel lines, lube oil lines and filters for leaks

 

 

X

 

 

 

 

 

 

 

 

 

 

33.Check exhaust system for leaks

 

 

X

 

 

 

 

 

 

 

 

 

 

34.Check with voltmeter. Generator output should be 490 volts AC +/-- 10 volts

 

 

 

 

 

 

(engine, 1800 RPM) with a nominal frequency of 60Hz +/- 0.1%

 

 

X

 

 

 

Turn refrigeration unit on and check generator 1800 RPM minimum under full load (15 kW)

 

 

 

 

 

 

 

 

 

 

 

 

 

NOTES:

1.500 hour interval in extreme operation conditions

2.250 hour interval in extreme operation conditions

3.Four years or 4000 hours if unit is factory charged with long life (red/orange) coolant

Image 32
Contents Operation and Service Model 69UG15 Table of Contents Table of Contents Table Number List of IllustrationsList of Tables Safety Summary Specific Warning and Caution Statements Introduction Configuration IdentificationSection Description PID Volt Generator Set343 Engine Engine Screw ThreadsBattery Charger Operating Controls and InstrumentsIntroduction Control Panel and Related Components a. Gauges and SendersMeters Manual SwitchesSafety Devices Customer Specific Control Panel and Box Auto Restart Preset Values Indicator Description Auto Restart SequencingIntake Engine Series FuelAuto Restart Sequencing Intake Engine Series Unit Specifications Intake HeaterGenerator Nominal Tank Sizes Fill Capacity Draw CapacityOutdoor Temperature Centigrade Engine DataSAE Winter SummerGenerator SET Installation OperationTypical Generator Set Mounting Quick Mount Generator SET RemovalStarting and Stopping Instructions Cold Engine Preheat TimesControl Circuit Operation Section Troubleshooting RemedyCondition Possible Cause Reference Section Diesel Engine Engine Will Not StartCondition Possible Cause Reference Section Engine Will Not Shut OffStarter Motor Malfunction Malfunction In The Engine Starting CircuitMiscellaneous Engine Troubleshooting Battery Charger Solid StateAlternating Current Generator Auto RE-START Option Remedy Battery Service Section Service and Preventive MaintenancePreventative Maintenance Schedule Interval Units Description of Procedure UnitsEvery 1000Interval Units HoursServicing Low Oil Pressure Switch Servicing Heater Switch 1. Remove control box coverAttempt to Adjust Engine Speed Preventative Maintenance and Operating Precautions Engine Crankcase BreatherServicing the Alternating Current Generator CoolingTerminal Strip Cleaning Winding Insulation TestingWire Ohm Rotor DamageTerminals see Figure Diode TestingBearing Replacement Truss Frame Unidrive Bolt IsolatorBolt Shockmount Engine Isolator/Shockmount ReplacementGenerator Install Mount With Large Flare AT TOP Frame Engine Mount Right Side View Unidrive Torque RequirementsEngine & Generator SHOCKMOUNTS/ISOLATORS TOP View Section Schematics Schematic Diagram LegendSchematic Diagram Schematic Diagram 460 Volt Alternating Current Generator Schematic Diagram 230 Volt Alternating Current Generator Based On Drawing 62-11413-00 Rev a Schematic Diagram Schematic Diagram 460 Volt Alternating Current Generator Index Index