Carrier 69UG15 manual Meters, Manual Switches, Safety Devices

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b. Meters

1. Ammeter (A)

The ammeter (see Figure 1-6, Figure 1-7, Figure 1-8) is an indicator of the charging system and unit electrical draw. It indicates the rate of discharge or charge of the battery. During start up, the intake heater draws approximately 42 amps.

2. Total Time Meter (TT)

The total time meter (see Figure 1-6, Figure 1-7, Figure 1-8) calculates the total hours and provides an accurate readout of accumulated engine running time. This data can be used to establish the proper periodic maintenance schedule (refer to Section 4.1).

c. Manual Switches

1.Intake Heater Switch (HS) (see Figure 1-6, Figure 1-7)

The intake heater switch is of the momentary type. When held in the PREHEAT position, the switch allows approximately 42 amps of battery current to flow into the intake heater, which preheats the air within the intake manifold and allows the engine to start. After starting the engine, the intake heater switch should continue to be held in the ON position for approximately 5 seconds until the engine has developed enough oil pressure to close the oil pressure safety switch.

2. Ignition Switch (IGN) (see Figure 1-6, Figure 1-7)

The ignition switch is of the momentary type to be used in the OFF/ON/START positions. When held in the START (ignition) position, it energizes the starter motor solenoid, which in turn allows the starter motor to crank the engine. The switch is released to the RUN position once the engine has started.

3. Ignition Switch (IGN)(Auto Restart) (see Figure 1-8)

The ignition switch is of the maintained contact type to be used in the RUN/OFF positions. When switched to the RUN position, it energizes the control module, which in turn controls all functions of the genset.

1.8 SAFETY DEVICES

Safety devices, such as circuit breakers, fuses, and safety switches, protect system components from damage.

The AC generator, solid state battery charger, fuel heater, high water temperature, safety relay, total time meter and intake air heater are protected by circuit breakers. If a safety device opens and there is an interruption of electrical current, the electronic governor module will be de--energized, which will also de--energize the fuel solenoid, interrupt the fuel flow to the engine and stop the engine.

In units with auto restart, the engine, engine control devices, and engine monitoring devices are protected by the auto restart module, low coolant sensor (if equipped), circuit breaker, low oil pressure switch, and high water temperature switch. These safety devices monitor system operating conditions and open a set of electrical contacts when an unsafe condition occurs. If a safety device opens and there is an interruption of electrical current, the electronic governor module will be de--energized, which will also de--energize the fuel solenoid, interrupt the fuel flow to the engine and stop the engine.

De--energizing the fuel solenoid shuts off the fuel supply to the engine; thus stopping the engine. Safety device specifications are provided in Table 1-4.

CONTROL

 

CONTROL

PANEL

 

BOX

12

 

 

 

2

3

 

13

 

 

 

 

 

 

11

1

4

 

 

 

5

 

10

 

 

 

 

6

 

 

 

7

 

9

 

 

 

 

 

 

8

1.

Total Time Meter

8.

Ground Studs

2.

Water Temperature Gauge

9.

Circuit Breaker (CB2)

3.

Oil Pressure Gauge

10.

Circuit Breaker (CB3)

4.

Ammeter

11.

Intake Heater Relay

5.

Intake Air Heater Switch

12.

Safety Relay

6.

Ignition Switch

13.

Intake Heater Timer

7.

Battery Charger Circuit Breaker (CB5)

 

 

Figure 1-6 Standard Control Panel and Box

1--7

T-343

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Contents Operation and Service Model 69UG15 Table of Contents Table of Contents Table Number List of IllustrationsList of Tables Safety Summary Specific Warning and Caution Statements Introduction Configuration IdentificationSection Description PID Volt Generator Set343 Engine Engine Screw ThreadsIntroduction Battery ChargerOperating Controls and Instruments Control Panel and Related Components a. Gauges and SendersMeters Manual SwitchesSafety Devices Customer Specific Control Panel and Box Intake Engine Series Auto Restart Preset Values Indicator DescriptionAuto Restart Sequencing FuelAuto Restart Sequencing Intake Engine Series Generator Unit SpecificationsIntake Heater Nominal Tank Sizes Fill Capacity Draw CapacitySAE Outdoor Temperature CentigradeEngine Data Winter SummerGenerator SET Installation OperationTypical Generator Set Mounting Quick Mount Generator SET RemovalStarting and Stopping Instructions Cold Engine Preheat TimesControl Circuit Operation Condition Possible Cause Reference Section Diesel Engine Section TroubleshootingRemedy Engine Will Not StartStarter Motor Malfunction Condition Possible Cause Reference SectionEngine Will Not Shut Off Malfunction In The Engine Starting CircuitMiscellaneous Engine Troubleshooting Battery Charger Solid StateAlternating Current Generator Auto RE-START Option Remedy Battery Service Section Service and Preventive MaintenancePreventative Maintenance Schedule Every Interval Units Description of ProcedureUnits 1000Interval Units HoursServicing Low Oil Pressure Switch Servicing Heater Switch 1. Remove control box coverAttempt to Adjust Engine Speed Servicing the Alternating Current Generator Preventative Maintenance and Operating PrecautionsEngine Crankcase Breather CoolingWire Ohm Terminal Strip CleaningWinding Insulation Testing Rotor DamageTerminals see Figure Diode TestingBearing Replacement Truss Frame Unidrive Bolt IsolatorBolt Shockmount Engine Isolator/Shockmount ReplacementGenerator Install Mount With Large Flare AT TOP Frame Engine Mount Right Side View Unidrive Torque RequirementsEngine & Generator SHOCKMOUNTS/ISOLATORS TOP View Section Schematics Schematic Diagram LegendSchematic Diagram Schematic Diagram 460 Volt Alternating Current Generator Schematic Diagram 230 Volt Alternating Current Generator Based On Drawing 62-11413-00 Rev a Schematic Diagram Schematic Diagram 460 Volt Alternating Current Generator Index Index