Xantrex Technology PV100S-480 installation manual Wiring General

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Installation

Wiring - General

All wiring methods and materials shall be in accordance with the National Electrical Code ANSI/NFPA 70. When sizing conductors and conduits interfacing to the PV100S, both shall be in accordance with the National Electric Code ANSI/NFPA 70, as well as all state and local code requirements.

WARNING: Shock Hazard

The PV100S enclosures contain exposed high-voltage conductors. The enclosure doors should remain closed with the latches tightened, except during installation, maintenance or testing. These servicing instructions are for use by qualified personnel who meet all local and state code requirements for licensing and training for the installation of Electrical Power Systems with AC and DC voltage to 600 volts. To reduce the risk of electric shock, do not perform any servicing other than that specified in the installation instructions unless you are qualified to do so. Do not open the cabinet doors if extreme moisture is present (rain or heavy dew).

WARNING: Lethal Voltage

In order to remove all sources of voltage from the PV100S, the incoming power must be de-energized at the source. This may be done at the main utility circuit breaker and by opening the AC Disconnect and the DC Disconnect Switches on the PV100S. Review the system configuration to determine all of the possible sources of energy. In addition, allow 5 minutes for the DC bus capacitors, located on the ceiling of the cabinet, to discharge after removing power.

CAUTION: Equipment Damage

When connecting external AC wires to the PV100S, positive phasing sequence must be maintained throughout the installation process. Refer to the system schematics in Appendix A of this manual for proper phasing convention.

Important: Take care to keep the wire bundles away from any sharp edges which may damage wire insulation over time. Consult the NEC ANSI/NFPA 70 Code Book to ensure code compliance.

The model PV100S has a three-phase output. It is marked with this symbol:

Conductor size should have been pre-determined when the conduit was installed. Prepare the appropriate length conductors for each connection.

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Contents PV100S 100 kW Grid-Tied Photovoltaic Inverter Page PV100S 100 kW Grid-Tied Photovoltaic Inverter Date and Revision Audience PurposeScope OrganizationConventions Used Following conventions are used in this guideAbbreviations and Acronyms Related InformationPage Important Safety Instructions Safety Equipment General Safety PrecautionsPersonal Safety Wiring RequirementsSafety Operational Safety Procedures Lockout and TagInterconnection Standards Compliance De-Energize/Isolation ProcedureTo isolate the PV100S Xii Contents Schematics InstallationVerification Tables Xvi Figures Figures Introduction Description of the PV100S 1Dimensions Not to scale System Specifications Electrical SpecificationsSystem Ground Requirements Environmental Specifications 3Environmental SpecificationsMain Enclosure Door Interlock Switch Operator Interface ControlsOn/Off Switch 3On/Off SwitchCommunication Features AC and DC Disconnect SwitchesSystem Status and Fault Reporting Data LoggingCommunication Methods Universal Front Panel Control Unit UfcuPC Connection Methods 6PC Connections in the Communications EnclosurePots Access Ethernet LAN Access Planning Overview of PV100S Installation Ventilation and Serviceability Requirements PV PlanningCommunication Requirements Ground RequirementsSystem Neutral Requirements Utility Side Isolation Transformer RequirementsModel PV100S-480 Electrical Diagrams and SchematicsModel PV100S-208 Layout Options 1PV100S Layout Option a2PV100S Layout Option B Conduit Penetration 3Conduit Entry Figure Reference15 cm 12 30 cm 10.5 27 cm To calculate the proper conduit size Conductor and Conduit SizingDetermine the required cable ampacity Size the cable Size the conduitAnchoring the PV100S 29 73.7 cm 16 ¼ 40.6 cm10AC Interface/Transformer Anchor Bolt Pattern Not to Scale Installation Equipment Required UnloadingMoving the PV100S Unpacking the PV100STo move the PV100S using a forklift Removing the Pallet and Moving the PV100SMounting and Anchoring the Units To mount and anchor the PV100SOpening or Closing Access Doors To lock or unlock the front door on the main inverterTo Open Access Door To Close Access Door7Transformer Access Panels Conduit Installation To install the conduitsWiring General Overcurrent Protection Conductor TerminationWire Gauge and Torque Requirements GroundingSystem Neutral Requirements Utility Side Isolation Transformer RequirementsWiring Specific AC Connections13Tie-wraps on the AC Sense Harness 15AC Terminal Connections in the Main Inverter Enclosure 17Connecting the AC Sense Harness To connect the utility service to AC Interface Enclosure18AC Terminal Connections from the Utility PV Array Connections 19PV Array Cable Routing and TerminationsPC Communications To connect a personal computer using the Pots Connection Establishing a Pots ConnectionEstablishing Wireless Connection To connect a personal computer using the GSM Wireless modemIf connecting the PC directly to the inverter Direct Connection22Direct Connect Installation Verification Verification Procedure Summary Visual Inspection of Mechanical Connections Visual Inspection of Electrical ConnectionsCorrective Action Visual Inspection, Isolation Transformer Wye/WyePerform after initial inspection if required Schematics This page intentionally left blank Figure A-1Electrical Diagram sample Schematics Appendix a Schematics Appendix a Schematics Appendix a This page was intentionally left blank Index IX-2 Rev C Page Xantrex Technology Inc