Xantrex Technology PV100S-480 installation manual Description of the PV100S

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Introduction

Description of the PV100S

The PV100S 100 kW Grid-Tied Photovoltaic Inverter is a UL 1741 listed, utility interactive, three-phase power conversion system for grid-connected photovoltaic arrays with a power rating of 100 kW. Designed to be easy to install and operate, the PV100S automates start-up, shutdown, and fault detection scenarios. With user-definable power tracking that matches the inverter to the array and adjustable delay periods, users are able to customize start up and shut down sequences. Multiple PV100S inverters are easily paralleled for larger power installations.

The PV100S power conversion system consists of a pulse-width modulated (PWM) inverter, switch gear for isolation and protection of the connected AC and DC power sources, and a custom Wye/Wye isolation transformer. Housed in a rugged NEMA 3R rated, powder-coated steel enclosure, the PV100S incorporates sophisticated Intellimod(IPM) Insulated Gate Bipolar Transistors (IGBTs) as the main power switching devices. An advanced, field-proven, Maximum Peak Power Tracker (MPPT) integrated within the PV100S control firmware ensures the optimum power throughput for harvesting energy from the photovoltaic array.

The advanced design of the PV100S includes an EMI output filter and the main AC contactor located electrically on the utility side of the isolation transformer. The location of the main AC contactor, and the ability to de-energize the isolation transformer during times of non-operation, greatly reduces the night-time tare losses consumed by an idle isolation transformer. An integrated soft-start circuit precludes nuisance utility-tie circuit breaker trips as the result of isolation transformer inrush current.

Additionally, the PV100S integrated controller contains self-protection features including over and under voltage and frequency safeguards. An integral anti-island protection scheme prevents the inverter from feeding power to the grid in the event of a utility outage. The PV100S includes a local user interface comprised of an ON/OFF switch, keypad, and 4-line, 80 character LCD display. A user-friendly, Graphic User Interface (GUI) provides a remote interface for operator interrogation of PV100S system status, control, metering/data logging and protective functions within the PV100S. The status, control, and logging features are also supported by the data modem (included) and can be accessed remotely.

The PV100S comes in two modules comprised of six enclosures to house the electronics described above. The first module includes the Main Inverter Enclosure, Inductor Enclosure, DC Interface Enclosure, and Communications Enclosure. The second module includes the Transformer Enclosure and AC Interface Enclosure. These components are identified in Figure 1-1 on page 1–3. Figure 1-1 also shows the dimensions and locations of the various enclosures that comprise the PV100S.

See “Layout Options” on page 2–6 for information on configuration options.

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Contents PV100S 100 kW Grid-Tied Photovoltaic Inverter Page PV100S 100 kW Grid-Tied Photovoltaic Inverter Date and Revision Audience PurposeScope OrganizationConventions Used Following conventions are used in this guideAbbreviations and Acronyms Related InformationPage Important Safety Instructions Safety Equipment General Safety PrecautionsPersonal Safety Wiring RequirementsSafety Operational Safety Procedures Lockout and TagInterconnection Standards Compliance De-Energize/Isolation ProcedureTo isolate the PV100S Xii Contents Schematics InstallationVerification Tables Xvi Figures Figures Introduction Description of the PV100S 1Dimensions Not to scale System Specifications Electrical SpecificationsSystem Ground Requirements Environmental Specifications 3Environmental SpecificationsMain Enclosure Door Interlock Switch Operator Interface ControlsOn/Off Switch 3On/Off SwitchCommunication Features AC and DC Disconnect SwitchesSystem Status and Fault Reporting Data LoggingCommunication Methods Universal Front Panel Control Unit UfcuPC Connection Methods 6PC Connections in the Communications EnclosurePots Access Ethernet LAN Access Planning Overview of PV100S Installation Ventilation and Serviceability Requirements PV PlanningCommunication Requirements Ground RequirementsSystem Neutral Requirements Utility Side Isolation Transformer RequirementsModel PV100S-480 Electrical Diagrams and SchematicsModel PV100S-208 Layout Options 1PV100S Layout Option a2PV100S Layout Option B Conduit Penetration 3Conduit Entry Figure Reference15 cm 12 30 cm 10.5 27 cm To calculate the proper conduit size Conductor and Conduit SizingDetermine the required cable ampacity Size the cable Size the conduitAnchoring the PV100S 29 73.7 cm 16 ¼ 40.6 cm10AC Interface/Transformer Anchor Bolt Pattern Not to Scale Installation Equipment Required UnloadingMoving the PV100S Unpacking the PV100STo move the PV100S using a forklift Removing the Pallet and Moving the PV100SMounting and Anchoring the Units To mount and anchor the PV100SOpening or Closing Access Doors To lock or unlock the front door on the main inverterTo Open Access Door To Close Access Door7Transformer Access Panels Conduit Installation To install the conduitsWiring General Overcurrent Protection Conductor TerminationWire Gauge and Torque Requirements GroundingSystem Neutral Requirements Utility Side Isolation Transformer RequirementsWiring Specific AC Connections13Tie-wraps on the AC Sense Harness 15AC Terminal Connections in the Main Inverter Enclosure 17Connecting the AC Sense Harness To connect the utility service to AC Interface Enclosure18AC Terminal Connections from the Utility PV Array Connections 19PV Array Cable Routing and TerminationsPC Communications To connect a personal computer using the Pots Connection Establishing a Pots ConnectionEstablishing Wireless Connection To connect a personal computer using the GSM Wireless modemIf connecting the PC directly to the inverter Direct Connection22Direct Connect Installation Verification Verification Procedure Summary Visual Inspection of Mechanical Connections Visual Inspection of Electrical ConnectionsCorrective Action Visual Inspection, Isolation Transformer Wye/WyePerform after initial inspection if required Schematics This page intentionally left blank Figure A-1Electrical Diagram sample Schematics Appendix a Schematics Appendix a Schematics Appendix a This page was intentionally left blank Index IX-2 Rev C Page Xantrex Technology Inc