Sierra 241-VTP, 240-VTP instruction manual Cold Tap Guidelines

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Series 24-HP Instruction Manual

Chapter 2 Installation

 

 

Caution! When using toxic or corrosive gases, purge the line with inert gas for a minimum of four hours at full gas flow before installing the flow meter.

Warning!

All flow meter connec- tions, isolation valves and fittings for cold tap- ping must have the same or higher pressure rating as the main pipeline.

Cold Tap Guidelines

Refer to a standard code for all pipe tapping operations. The following tapping instructions are general in nature and intended for guideline pur- poses only.

1.Turn off the flow of process gas, liquid or steam. Verify that the line is not pressurized.

2.Confirm that the installation site meets the minimum upstream and downstream pipe diameter requirements. See Figure 2-1.

3.Use a cutting torch or sharp cutting tool to tap into the pipe. The pipe opening must be at least 1.875 inches in diameter. (Do not attempt to insert the sensor probe through a smaller hole.)

4.Remove all burrs from the tap. Rough edges may cause flow profile distortions that could affect flow meter accuracy. Also, obstructions could damage the sensor assembly when inserting into the pipe.

5.After cutting, measure the thickness of the cut-out and record this number for calculating the insertion depth.

6.Weld the flow meter pipe con- nection on the pipe. Make sure this connection is within ± 5° perpendicular to the pipe cen- terline.

7.Install the isolation valve (if used).

8.When welding is complete and all fittings are installed, close the isolation valve or cap the line. Run a static pressure check on the welds. If pressure loss or leaks are detected, repair the joint and re- test.

9.Connect the meter to the pipe process connection.

10.Calculate the sensor probe insertion depth as described on the follow- ing pages. Insert the sensor probe into the pipe.

IM-24-HP

2-7

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Contents Models 240-VT, 240-VTP, 241-VT, 241-VTP Copyright Sierra Instruments Customer NoticeTable of Contents Troubleshooting and Repair Tables FiguresTable of Contents Using This Manual IntroductionInnova-MassMulti-Parameter Vortex Mass Flow Meters Technical Assistance Receipt of System ComponentsVelocity Measurement How the Innova-Mass Vortex Mass Flow Meter OperatesVortex Frequency Sensing Vortex Shedding FrequencyGas Liquid Flow Velocity RangeReynolds Number Range for the Innova-Mass Temperature MeasurementPressure Measurement Flow Meter ConfigurationsFlow Meter Electronics Installation Installation OverviewFlow Meter Installation Requirements Unobstructed Flow Requirements Flange Bolt Specifications Series 240 In-Line Flow Meter InstallationWafer-Style Flow Meter Installation Wafer-Style Flow Meter InstallationFlange-Style Flow Meter Installation Flange-Style Flow Meter InstallationSeries 241 Insertion Flow Meter Installation Mounting PositionIsolation Valve Selection Cold Tap Guidelines Flow Hot Tap GuidelinesUse the Correct Insertion Formula Flow Meter InsertionExample Installing Flow Meters with a Compression ConnectionInsertion Procedure for Meters with a Compression Connection Installing Flow Meters with a Packing Gland Connection Example 1 Flange Style MetersExample 2 NPT Style Meters Flow Meter with Permanent Insertion Tool 10. Flow Meter with Removable Insertion Tool 11. Insertion Calculation Meters without Insertion Tool Installation Display/Keypad Adjustment All Meters Adjusting Meter Orientation13. Enclosure Viewing Adjustment Enclosure Adjustment Series 240 OnlyInput Power Connections Wiring ConnectionsAC Power Wiring DC Power Wiring16. Load Resistance Versus Input Voltage MA Output ConnectionsPulse Output Connections 20. Isolated Pulse Output with External Power Supply 23. Isolated Alarm Output with External Power Supply Alarm Output Connections25. Isolated Alarm Output Using Meter Provided Power Supply Remote Electronics WiringOptional Energy EMS Input Electronics Wiring Optional Input Electronics WiringPage Operating Instructions Flow Meter Display/KeypadSierra Start-Up Run Mode ScreensProgramming the Flow Meter Using the Setup MenusTimeConstSec Xxxx Output MenuFirst, set the desired units of measurement Example for Setting an OutputDisplay Menu Example for Changing a Run Mode Display ItemExample for Setting an Alarm Alarms MenuTotalizer #1 Menu Example for Setting the TotalizerTotalizer #2 Menu Energy Menu For EMS Energy Meters Only ConfigurationFluid Menu Units Menu Time & Date Menu Example for Setting the TimeDiagnostics Menu Calibration Menu Password Menu Hidden Diagnostics Menus Troubleshooting and RepairColumn One Hidden Diagnostics Values IM-24-HP A2D Ref. Resistor = Factory Use Only Analog Output Calibration Troubleshooting the Flow Meter Symptom Output at no Flow Symptom No Output Symptom Meter Displays Temperature Fault Electronics Assembly Replacement All Meters Pressure Sensor Replacement Appendix a Product Specifications Appendix a Specifications Appendix a Specifications Cnpt IP66, Nema Page C D Appendix B GlossaryK L S T Page Calculations for Steam T & P Appendix C Fluid CalculationsDensity ViscosityDensity for real gases is calculated from the equation Calculations for Gas Real Gas and Other GasCalculations for Liquid Page PV AO Appendix D Hart Commands with DD MenuPV AO PV LRV URV Appendix D Hart Commands without DD MenuApplicable Flow Meter Models Appendix E Modbus CommunicationModbus Order Register Definitions Appendix E Modbus Commands Following registers contain the display units strings Control Register Definitions Examples An attempt to read registers that don’t exist 8C 3A CRC not the correct CRC EJS-02-06-07 Appendix E Modbus Commands